{"title":"Scale-up of plug-flow reactors in anaerobic treatment of agro-industrial wastes","authors":"","doi":"10.1016/j.bej.2024.109437","DOIUrl":null,"url":null,"abstract":"<div><p>This study is aiming to evaluate the optimization potential of anaerobic digestion systems for the treatment of complex agro-industrial wastes at an industrial scale. In previous work, the performance of a 20 L pilot-scale Plug Flow Reactor (PFR) that was able to operate at Organic Loading Rates (OLRs) of up to 25 kg Chemical Oxygen Demand (COD) m<sup>−3</sup> d<sup>−1</sup>, was demonstrated. This concept was then successfully transferred in a semi-industrial scale PFR of a volume equal to 50 m<sup>3</sup>, and the optimal operational parameters were evaluated. The construction of a full industrial scale facility followed, utilizing initially a 380 m<sup>3</sup> PFR. Since PFR systems in practice do not behave ideally, due to short Length to Diameter ratio (L/D) and/or higher axial dispersion, the ideal PFR behavior was compared with real data of the non-ideal industrial-scale system; a performance reduction of 25–30 % was detected. However, the disadvantage of the non-ideal behavior of PFRs can be overcome by the cascaded arrangement of two such reactors (2 × 380 m<sup>3</sup> PFRs), leading to a total volume reduction of 35 %, as depicted by experimentation on the industrial scale cascaded PFRs. The optimal design parameters for the PFRs are provided.</p></div>","PeriodicalId":8766,"journal":{"name":"Biochemical Engineering Journal","volume":null,"pages":null},"PeriodicalIF":3.7000,"publicationDate":"2024-07-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Biochemical Engineering Journal","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S1369703X24002249","RegionNum":3,"RegionCategory":"生物学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"BIOTECHNOLOGY & APPLIED MICROBIOLOGY","Score":null,"Total":0}
引用次数: 0
Abstract
This study is aiming to evaluate the optimization potential of anaerobic digestion systems for the treatment of complex agro-industrial wastes at an industrial scale. In previous work, the performance of a 20 L pilot-scale Plug Flow Reactor (PFR) that was able to operate at Organic Loading Rates (OLRs) of up to 25 kg Chemical Oxygen Demand (COD) m−3 d−1, was demonstrated. This concept was then successfully transferred in a semi-industrial scale PFR of a volume equal to 50 m3, and the optimal operational parameters were evaluated. The construction of a full industrial scale facility followed, utilizing initially a 380 m3 PFR. Since PFR systems in practice do not behave ideally, due to short Length to Diameter ratio (L/D) and/or higher axial dispersion, the ideal PFR behavior was compared with real data of the non-ideal industrial-scale system; a performance reduction of 25–30 % was detected. However, the disadvantage of the non-ideal behavior of PFRs can be overcome by the cascaded arrangement of two such reactors (2 × 380 m3 PFRs), leading to a total volume reduction of 35 %, as depicted by experimentation on the industrial scale cascaded PFRs. The optimal design parameters for the PFRs are provided.
期刊介绍:
The Biochemical Engineering Journal aims to promote progress in the crucial chemical engineering aspects of the development of biological processes associated with everything from raw materials preparation to product recovery relevant to industries as diverse as medical/healthcare, industrial biotechnology, and environmental biotechnology.
The Journal welcomes full length original research papers, short communications, and review papers* in the following research fields:
Biocatalysis (enzyme or microbial) and biotransformations, including immobilized biocatalyst preparation and kinetics
Biosensors and Biodevices including biofabrication and novel fuel cell development
Bioseparations including scale-up and protein refolding/renaturation
Environmental Bioengineering including bioconversion, bioremediation, and microbial fuel cells
Bioreactor Systems including characterization, optimization and scale-up
Bioresources and Biorefinery Engineering including biomass conversion, biofuels, bioenergy, and optimization
Industrial Biotechnology including specialty chemicals, platform chemicals and neutraceuticals
Biomaterials and Tissue Engineering including bioartificial organs, cell encapsulation, and controlled release
Cell Culture Engineering (plant, animal or insect cells) including viral vectors, monoclonal antibodies, recombinant proteins, vaccines, and secondary metabolites
Cell Therapies and Stem Cells including pluripotent, mesenchymal and hematopoietic stem cells; immunotherapies; tissue-specific differentiation; and cryopreservation
Metabolic Engineering, Systems and Synthetic Biology including OMICS, bioinformatics, in silico biology, and metabolic flux analysis
Protein Engineering including enzyme engineering and directed evolution.