pH-responsive and NIR photothermal self-healing coating for metal protection

IF 5.5 3区 工程技术 Q1 ENGINEERING, CHEMICAL Journal of the Taiwan Institute of Chemical Engineers Pub Date : 2024-08-18 DOI:10.1016/j.jtice.2024.105703
Chengbin Guo , Chen Huang , Yubo Lian , Zhenyu Chen
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Abstract

Background

Organic coating has been the most efficient strategy to protect metals. However, organic coatings may be damaged, thereby reducing or even losing their protective performance.

Methods

A novel pH-responsive and near-infrared photothermal composite coating was fabricated to improve the anti-corrosion performance of shape memory coating. The core-shell-like microcapsule was prepared by mesoporous silica nanoparticles assembled with a polydopamine (PDA) shell and loaded with benzotriazole (BTA) inhibitors. The mesoporous silica nanoparticles acted as the nanocarrier to load the BTA molecules.

Significant findings

The mesoporous silica nanoparticles acted as the nanocarrier to load the BTA molecules, and the PDA shell has the pH-responsive property and acts as the gatekeeper to control the BTA release. Under NIR irradiation, the PDA shell not only facilitates the release of corrosion inhibitors to suppress the corrosion activity but also raises the coating temperature (above 65 °C) to repair the coating scratches. The micromorphology, chemical composition, and element valences of the prepared nanocapsules were confirmed by transmission electron microscope (TEM), Fourier transform infrared spectroscopy (FTIR), and X-ray photoelectron spectroscopy (XPS), respectively. The anti-corrosion performance of the composite coating was investigated by electrochemical impedance spectroscopy (EIS) measurements. These results demonstrated that the prepared nanocapsules have the pH-responsive release property (acid>neutral>alkaline) and NIR photothermal ability. The coating resistance of composite coating with 1.0 wt.% MSN@BTA@PDA loading could be maintained above 108 Ω cm2 after 30 days of accelerated corrosion test, which was two orders of magnitude greater than the pure EP coating. Furthermore, the scratched composite coatings could be healed after 300 s of NIR irradiation. These pH-responsive and NIR curing endowed the composite coating with a short-time self-healing ability and an excellent anti-corrosion performance.

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用于保护金属的 pH 响应和近红外光热自修复涂层
背景有机涂层一直是保护金属的最有效策略。为了提高形状记忆涂层的防腐蚀性能,我们制备了一种新型 pH 响应和近红外光热复合涂层。介孔二氧化硅纳米颗粒与聚多巴胺(PDA)外壳组装在一起,并装载苯并三唑(BTA)抑制剂,制备了核壳状微胶囊。重要发现介孔二氧化硅纳米颗粒是负载 BTA 分子的纳米载体,PDA 外壳具有 pH 响应特性,是控制 BTA 释放的守门员。在近红外辐照下,PDA 外壳不仅能促进缓蚀剂的释放,抑制腐蚀活性,还能提高涂层温度(65 ℃ 以上),修复涂层划痕。透射电子显微镜(TEM)、傅立叶变换红外光谱(FTIR)和 X 射线光电子能谱(XPS)分别证实了制备的纳米胶囊的微观形貌、化学成分和元素价。通过电化学阻抗谱(EIS)测量研究了复合涂层的抗腐蚀性能。结果表明,所制备的纳米胶囊具有 pH 响应释放特性(酸性>中性>碱性)和近红外光热能力。负载量为 1.0 wt.% MSN@BTA@PDA 的复合涂层在经过 30 天的加速腐蚀试验后,涂层的耐腐蚀性能保持在 108 Ω cm2 以上,比纯 EP 涂层高出两个数量级。此外,划伤的复合涂层在近红外照射 300 秒后即可愈合。这些 pH 响应和近红外固化赋予了复合涂层短时间的自愈合能力和优异的防腐蚀性能。
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来源期刊
CiteScore
9.10
自引率
14.00%
发文量
362
审稿时长
35 days
期刊介绍: Journal of the Taiwan Institute of Chemical Engineers (formerly known as Journal of the Chinese Institute of Chemical Engineers) publishes original works, from fundamental principles to practical applications, in the broad field of chemical engineering with special focus on three aspects: Chemical and Biomolecular Science and Technology, Energy and Environmental Science and Technology, and Materials Science and Technology. Authors should choose for their manuscript an appropriate aspect section and a few related classifications when submitting to the journal online.
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