Background
Epoxy resin (EP) is extensively employed in high-end fields such as aerospace and naval engineering, but its inherent poor wear resistance and flame retardancy pose significant challenges for applications in harsh environments. To solve this problem, the incorporation of functional nanofillers into EP has emerged as one of the most promising solutions.
Methods
In present work, we have constructed heterostructured architectures of polyphosphazene microspheres supporting phosphorus-functionalized nickel/cobalt bimetallic phyllosilicate (PZM@P-NiCoPS) via interfacial engineering, featuring both excellent reinforcement and wear resistance of phyllosilicate and flame retardancy from phosphorus-containing groups. Following meticulous integration with the resin matrix, the structure-property relationships of EP/PZM@P-NiCoPS composites were comprehensively explored.
Significant Findings
Extensive measurements confirm the successful synthesis of target PZM@P-NiCoPS architectures, which are uniformly dispersed within the matrix resin with well-bonded interfaces and strengthens the mechanical performances remarkably. By adding 1% of PZM@P-NiCoPS, the tensile strength and elastic modulus are increased by 37.04% and 29.6%, respectively. Tribological investigation demonstrates that PZM@P-NiCoPS significantly enhances the abrasion resistance of EP composites, and the lowest wear rate of 0.84×10−5 mm3/Nm is achieved when the filler concentration reaches 3%, showing a considerable reduction of 91.3% relative to control sample. Finally, the great positive influence of added PZM@P-NiCoPS on the flame retardancy of EP composites is also discussed. Thus, this work demonstrates a facile yet promising strategy to design efficient multi-functional reinforcements, as well as high-performance polymeric composites.
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