Parameter optimization of ultrafine molybdenum powder during hydrogen reduction of MoO2 based on central composite design method

Abstract

The hydrogen reduction of MoO₂ is a common method for preparing ultrafine molybdenum powder, which is an important basic material for manufacturing high-performance Mo-based alloys. However, its preparation parameters are usually hard to be controlled. To address this issue, the work conducted the parameter optimization research during the hydrogen reduction process with using central composite design method, and the influence of different parameters such as reaction temperature, yttrium content, and hydrogen flow rate, on the particle size and oxygen content of the prepared molybdenum powder were investigated. The findings showed that the particle size of the prepared molybdenum powder is gradually decreased with the increase of reaction temperature and yttrium content, while gradually increased with the increase of hydrogen flow rate. The oxygen content of the prepared molybdenum powder is gradually decreased with the increase of reaction temperature and hydrogen flow rate, while gradually increased with the increase of yttrium content. Reaction temperature and yttrium content have significant interactions on the particle size and oxygen content are also concluded, and their respective regression model equations are obtained. The result also demonstrated that the particle size and oxygen content of the prepared molybdenum powder had a certain contradictory relationship. Through the comprehensive analysis, the optimal parameters for preparing ultrafine molybdenum powder with a low oxygen content are deduced, that is, reaction temperature: 1200 K, yttrium content: 0.1 mass%, and hydrogen flow rate: 1000 mL/min. Under the conditions, the average particle size and oxygen content of the prepared molybdenum powder are 320 nm and 0.456 mass%, respectively.