The mesoscale mechanics of compacted ductile powders under shear and tensile loads

Abstract

A discrete numerical analysis of the yield and damage properties associated with a cohesive granular system composed of ductile particles is hereby presented. Such a modelling approach aims at better understanding damage mechanisms which are often encountered during the powder compaction process, widely used in the metallurgical and pharmaceutical fields. The analysis was based on the micromechanical modelling of an idealised granular system in the framework of the multi-particle finite element method, in which particle deformation was fully taken into account. An adhesive interaction law, presented in Audry et al. (2024), was used in the purpose of estimating the averaged mechanical properties associated with the modelled elementary volume. The focus was put on tensile and highly deviatoric loadings, which are usually related to the failure of powder compacts. The specific contact area developed through inter-particles contacts was used as an indicator of the mechanical strength of the elementary volume. Threshold surfaces corresponding to yielding and contact decohesion mechanisms were plotted in the stress space.