Investigation of tube free bending forming process based-parallel mechanism to manufacture 304 stainless steel spiral tubes

IF 1.9 Q3 ENGINEERING, MANUFACTURING Manufacturing Letters Pub Date : 2024-08-22 DOI:10.1016/j.mfglet.2024.08.002
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Abstract

Free bending forming (FBF) technology provides a significant advantage by allowing the integral fabrication of convoluted tubes in a single operation. This process effectively overcomes the difficulties of forming complex metallic tubes with conventional bending techniques, which usually involve burdensome procedures and high die costs. In this study, FBF process-based parallel mechanism is investigated using a reverse analytical method and the motion simulation of the mechanism for determining the process parameters. Based on the simulation results, the process parameters were further optimized to eliminate the adverse effects caused by the concomitant motion of the bending process. The obtained process parameters were used to accomplish experimental trials and successfully manufacture 304 stainless steel spiral tubes with remarkable accuracy using FBF equipment controlled by a parallel mechanism.

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基于平行机制的管材自由弯曲成型工艺研究,用于制造 304 不锈钢螺旋管
自由弯曲成形(FBF)技术具有显著的优势,可以在一次操作中整体制造出迂回曲折的管材。这种工艺有效地克服了传统弯曲技术难以成型复杂金属管的难题,因为传统弯曲技术通常涉及繁琐的程序和高昂的模具成本。本研究采用逆向分析方法和机构运动仿真确定工艺参数,研究了基于 FBF 工艺的并联机构。在仿真结果的基础上,进一步优化了工艺参数,以消除弯曲过程中的伴随运动所带来的不利影响。获得的工艺参数被用于完成实验,并使用由并联机构控制的 FBF 设备成功制造出了具有显著精度的 304 不锈钢螺旋管。
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来源期刊
Manufacturing Letters
Manufacturing Letters Engineering-Industrial and Manufacturing Engineering
CiteScore
4.20
自引率
5.10%
发文量
192
审稿时长
60 days
期刊最新文献
Editorial Board Redefinition of precision in finishing milling: Exploring the influence of tool margin and edge micro-radius on surface roughness Dissimilar impact spot welding of high-thickness aluminum-steel sheets using vaporizing foil actuators Investigation of tube free bending forming process based-parallel mechanism to manufacture 304 stainless steel spiral tubes Experimental identification of yield surface for additively manufactured stainless steel 316L under tension–compression-torsion conditions considering its printing orientation
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