Utilization of Infrared Drying as Alternative to Spray- and Freeze-Drying for Low Energy Consumption in the Production of Powdered Gelatin.

IF 5 3区 化学 Q1 POLYMER SCIENCE Gels Pub Date : 2024-08-09 DOI:10.3390/gels10080522
Ümran Cansu
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Abstract

This study evaluated possible utilization of infrared drying (ID) as an alternative to spray- (SD) and freeze-drying (FD) for fish skin-derived gelatins. Physical, functional, thermal, and spectroscopic analyses were conducted for characterization of the resulting gelatin powders. Energy consumption for the applied drying methods were 3.41, 8.46 and 25.33 kWh/kg for ID, SD and FD respectively, indicating that ID had the lowest energy consumption among the studied methods. Gel strength, on the other hand, was lower (398.4 g) in infrared-dried gelatin (ID-FG) compared to that (454.9 g) of freeze-dried gelatin (FD-FG) and that (472.7 g) of spray-dried gelatin (SD-FG). TGA curves indicated that ID-FG showed more resilience to thermal degradation. SDS-PAGE and UV-Vis spectra indicated that slight degradation was observed in the β-configuration of ID-FG. ID-FG and SD-FG gelatins had the highest water holding capacity (WHC), protein solubility and transparency values compared to that of FD-FG. Morphological structures of the samples were quite different as shown by SEM visuals. Ultimately, the findings showed that infrared drying may be a promising alternative for gelatin processing, maintaining product quality and supporting sustainable practices in food and other industries.

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利用红外干燥替代喷雾干燥和冷冻干燥,实现低能耗明胶粉生产。
本研究评估了利用红外干燥(ID)替代喷雾干燥(SD)和冷冻干燥(FD)生产鱼皮明胶的可能性。对所得明胶粉进行了物理、功能、热和光谱分析。所采用的干燥方法中,ID、SD 和 FD 的能耗分别为 3.41、8.46 和 25.33 kWh/kg,表明在所研究的方法中,ID 的能耗最低。另一方面,与冻干明胶(FD-FG)和喷雾干燥明胶(SD-FG)的凝胶强度(454.9 克)(398.4 克)相比,红外干燥明胶(ID-FG)的凝胶强度较低(472.7 克)。TGA 曲线表明,ID-FG 对热降解的适应性更强。SDS-PAGE 和 UV-Vis 光谱显示,ID-FG 的 β 构型出现了轻微降解。与 FD-FG 相比,ID-FG 和 SD-FG 明胶的持水量(WHC)、蛋白质溶解度和透明度值最高。扫描电子显微镜(SEM)的视觉效果显示,这些样品的形态结构存在很大差异。最终,研究结果表明,红外干燥可能是明胶加工、保持产品质量和支持食品及其他行业可持续发展的一种有前途的替代方法。
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来源期刊
Gels
Gels POLYMER SCIENCE-
CiteScore
4.70
自引率
19.60%
发文量
707
审稿时长
11 weeks
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