Development of flexible packaging sheet from aluminium foil laminated jute web

Abstract

This study develops an impermeable and flexible sheet for food packaging using aluminium foil and jute web. A hot melt sheet is used for laminating foil with a jute web. A simple manufacturing process has been suggested. The effect of different process parameters has been studied and optimized. The optimized calendaring temperature (top/bottom), pressure, and speed are 150/120°C, 15 kPa, and 1 m/min, respectively. Preheating and three consecutive runs show higher tenacity. This hybrid sheet uses around 88% or 78% jute (by weight) in one and both side laminated sheets, respectively. The failure mechanism shows the role of fibre-to-foil bonding. The developed fabric is lighter and more cost-effective than jute woven laminated fabric. The packet from hybrid fabric is sufficiently strong and pliable with excellent barrier properties to use as a hygienic sheet for food packaging.