Mechanical and Electrical Properties of Silver Paste Sintering on Copper-Alloy Slip Rings

IF 2.2 4区 材料科学 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Journal of Materials Engineering and Performance Pub Date : 2024-09-04 DOI:10.1007/s11665-024-10058-9
Zhongjia Huang, Zhineng Li, Minglang Liu, Mengmeng Wang, Dawei Shao, Fupeng Xu, Xinying Shi
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Abstract

In response to the claim of environmental protection, silver paste sintering emerges to be an alternative to traditional electroplating to prepare silver coatings on electrical components. The sintering process is straightforward, low-cost, and typically carried out in a furnace, making it more suitable for mass production compared to magnetron sputtering. In this work, silver coatings were fabricated on copper slip rings which are widely used for sliding electrical conduction. By investigating the morphologies, bonding strength and contact resistance, we found that the as-prepared silver coatings own satisfying mechanical and electrical properties, e.g., enhanced wear resistance, low contact resistance and resistance fluctuation. The influence of sintering time and temperatures on coating porosity and electrical performance was also elucidated.

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铜合金滑环上烧结银浆的机械和电气性能
为了响应环保的号召,银浆烧结技术应运而生,它可以替代传统的电镀技术,为电子元件制备银涂层。烧结工艺简单、成本低,通常在熔炉中进行,因此与磁控溅射相比更适合大规模生产。在这项工作中,我们在广泛用于滑动导电的铜滑环上制作了银涂层。通过研究银涂层的形貌、结合强度和接触电阻,我们发现制备的银涂层具有令人满意的机械和电气性能,如增强的耐磨性、低接触电阻和电阻波动。此外,还阐明了烧结时间和温度对涂层孔隙率和电气性能的影响。
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来源期刊
Journal of Materials Engineering and Performance
Journal of Materials Engineering and Performance 工程技术-材料科学:综合
CiteScore
3.90
自引率
13.00%
发文量
1120
审稿时长
4.9 months
期刊介绍: ASM International''s Journal of Materials Engineering and Performance focuses on solving day-to-day engineering challenges, particularly those involving components for larger systems. The journal presents a clear understanding of relationships between materials selection, processing, applications and performance. The Journal of Materials Engineering covers all aspects of materials selection, design, processing, characterization and evaluation, including how to improve materials properties through processes and process control of casting, forming, heat treating, surface modification and coating, and fabrication. Testing and characterization (including mechanical and physical tests, NDE, metallography, failure analysis, corrosion resistance, chemical analysis, surface characterization, and microanalysis of surfaces, features and fractures), and industrial performance measurement are also covered
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