Study on Phase Transformation in Cutting Nickel-Based Superalloy GH4169 Based on Molecular Dynamics

IF 2.2 4区 材料科学 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Journal of Materials Engineering and Performance Pub Date : 2024-09-03 DOI:10.1007/s11665-024-09989-0
Yihang Fan, Shufan Yang, Zhaopeng Hao
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Abstract

GH4169 alloy is a representative nickel-based superalloy, which is widely used in the aerospace field. However, GH4169 is prone to phase change during cutting. At the nanoscale, few studies have revealed the formation of phase transition and the relationship between cutting parameters and phase transition formation. Therefore, the phase transformation mechanism of the CBN (cubic boron nitride) cutting tool in nano-cutting nickel-based superalloy GH4169 was studied by the molecular dynamics (MD) method. Dislocation nucleation and dislocation motion in the cutting process were studied. The variation of dislocation density and cutting force and the internal stress distribution of the workpiece are analyzed. The influence of cutting depth on phase change evolution during the cutting process was studied by radial distribution function, coordination number analysis, and common neighbor analysis. The results show that the increase of cutting depth makes the dislocation density increase obviously, the required cutting force is larger, and the stress concentration is more significant. At the same time, the cutting depth will also affect the transformation of the crystal structure. The greater the cutting depth, the more intense the phase change inside the workpiece.

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基于分子动力学的切削镍基超级合金 GH4169 中的相变研究
GH4169 合金是一种具有代表性的镍基超级合金,广泛应用于航空航天领域。然而,GH4169 在切削过程中容易发生相变。在纳米尺度上,很少有研究揭示相变的形成以及切削参数与相变形成之间的关系。因此,采用分子动力学(MD)方法研究了立方氮化硼(CBN)刀具在纳米切削镍基超合金 GH4169 时的相变机制。研究了切削过程中的位错成核和位错运动。分析了位错密度和切削力的变化以及工件的内应力分布。通过径向分布函数、配位数分析和共邻分析,研究了切削深度对切削过程中相变演化的影响。结果表明,切削深度的增加使位错密度明显增加,所需的切削力增大,应力集中更加显著。同时,切割深度也会影响晶体结构的转变。切削深度越大,工件内部的相变越剧烈。
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来源期刊
Journal of Materials Engineering and Performance
Journal of Materials Engineering and Performance 工程技术-材料科学:综合
CiteScore
3.90
自引率
13.00%
发文量
1120
审稿时长
4.9 months
期刊介绍: ASM International''s Journal of Materials Engineering and Performance focuses on solving day-to-day engineering challenges, particularly those involving components for larger systems. The journal presents a clear understanding of relationships between materials selection, processing, applications and performance. The Journal of Materials Engineering covers all aspects of materials selection, design, processing, characterization and evaluation, including how to improve materials properties through processes and process control of casting, forming, heat treating, surface modification and coating, and fabrication. Testing and characterization (including mechanical and physical tests, NDE, metallography, failure analysis, corrosion resistance, chemical analysis, surface characterization, and microanalysis of surfaces, features and fractures), and industrial performance measurement are also covered
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