Investigating the mechanism of enhancing interfacial adhesion of SiOx films on GaAs substrates through process optimization

IF 2 4区 材料科学 Q3 MATERIALS SCIENCE, COATINGS & FILMS Thin Solid Films Pub Date : 2024-09-13 DOI:10.1016/j.tsf.2024.140530
Zhiwei He , Jiuru Gao , Chanjuan Liu , Zichao Li , Kaidong Xu , Shiwei Zhuang
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Abstract

In the manufacturing of GaAs-based quantum well (QW) lasers, the adhesion between the Silicon dioxide (SiOx) film layer and the Gallium arsenide (GaAs) substrate is crucial for the performance and durability of semiconductor devices. This study focused on depositing SiOx films on GaAs substrates using plasma-enhanced chemical vapor deposition (PECVD). The research aimed to investigate the impact of different coating processes on the deposition rate, properties, and composition of the coatings. The interfacial adhesion of various samples was assessed using nano-scratch tests. The results revealed that samples with lower SiH4 gas flow and RF power, or higher process pressure exhibited stronger adhesion strength. It's further observed that optimizing the process parameters reduced residual stresses in the film, thereby enhancing the GaAs-SiOx interfacial bonding. This work has the potential to significantly reduce the possibility of QW lasers malfunctions, improve the reliability of semiconductor devices and provide valuable insights for future studies on enhancing film-substrate adhesion.

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通过工艺优化探究增强砷化镓基底上氧化硅薄膜界面附着力的机理
在制造基于砷化镓的量子阱(QW)激光器时,二氧化硅(SiOx)薄膜层与砷化镓(GaAs)衬底之间的附着力对半导体器件的性能和耐用性至关重要。本研究的重点是利用等离子体增强化学气相沉积(PECVD)技术在砷化镓基底上沉积氧化硅薄膜。研究旨在探讨不同镀膜工艺对镀膜沉积速率、性能和成分的影响。使用纳米划痕测试评估了各种样品的界面附着力。结果显示,SiH4 气体流量和射频功率较低或工艺压力较高的样品具有更强的附着力。进一步观察发现,工艺参数的优化降低了薄膜中的残余应力,从而增强了 GaAs-SiOx 的界面粘合力。这项工作有望大大降低 QW 激光器发生故障的可能性,提高半导体器件的可靠性,并为今后增强薄膜与基底粘合力的研究提供宝贵的见解。
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来源期刊
Thin Solid Films
Thin Solid Films 工程技术-材料科学:膜
CiteScore
4.00
自引率
4.80%
发文量
381
审稿时长
7.5 months
期刊介绍: Thin Solid Films is an international journal which serves scientists and engineers working in the fields of thin-film synthesis, characterization, and applications. The field of thin films, which can be defined as the confluence of materials science, surface science, and applied physics, has become an identifiable unified discipline of scientific endeavor.
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