Influence of energy distribution, melting temperature, kinetics and space geometry on glass melting efficiency

IF 3.2 3区 材料科学 Q1 MATERIALS SCIENCE, CERAMICS Journal of Non-crystalline Solids Pub Date : 2024-09-14 DOI:10.1016/j.jnoncrysol.2024.123227
Marcela Jebavá , Petra Cincibusová , Vladislava Tonarová , Lubomír Němec
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Abstract

The role of melting phenomena such as batch conversion, sand dissolution, bubble removal, and character of melt flow in glass melting process was investigated by using mathematical modeling. The objective of simulations was to achieve highest melting performance of a model “T-space”. Depending on the energetic factors, which express the longitudinal energy distribution and the proportion between Joule and combustion energy, uniform or spiral flow in the melting space were adjusted, characterized by high melting performance and reduced specific energy consumption. The effects of other factors, such as temperature, bubble growth rate, thickness of batch layer, and space geometry were investigated and their complex role in melting process discussed. Semiempirical formula expressing the relation between melting phenomena was derived. A schema illustrating the phenomena roles in melting process was designed.

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能量分布、熔化温度、动力学和空间几何形状对玻璃熔化效率的影响
通过数学建模研究了玻璃熔化过程中批量转化、砂溶解、气泡去除和熔流特性等熔化现象的作用。模拟的目的是使 "T 型空间 "模型达到最高的熔化性能。根据能量因素(表示纵向能量分布以及焦耳能和燃烧能之间的比例)调整熔化空间中的均匀流或螺旋流,其特点是熔化性能高,比能耗低。研究了温度、气泡增长速度、批次层厚度和空间几何形状等其他因素的影响,并讨论了它们在熔化过程中的复杂作用。得出了表达熔化现象之间关系的半经验公式。设计了熔化过程中各现象作用的示意图。
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来源期刊
Journal of Non-crystalline Solids
Journal of Non-crystalline Solids 工程技术-材料科学:硅酸盐
CiteScore
6.50
自引率
11.40%
发文量
576
审稿时长
35 days
期刊介绍: The Journal of Non-Crystalline Solids publishes review articles, research papers, and Letters to the Editor on amorphous and glassy materials, including inorganic, organic, polymeric, hybrid and metallic systems. Papers on partially glassy materials, such as glass-ceramics and glass-matrix composites, and papers involving the liquid state are also included in so far as the properties of the liquid are relevant for the formation of the solid. In all cases the papers must demonstrate both novelty and importance to the field, by way of significant advances in understanding or application of non-crystalline solids; in the case of Letters, a compelling case must also be made for expedited handling.
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