Preparation of in-situ synthesized TiC/AlSi30Cu5 coating by high velocity oxy-fuel (HVOF) spraying: Microstructure evolution, mechanical properties, and tribological behavior

IF 6.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL Tribology International Pub Date : 2024-09-16 DOI:10.1016/j.triboint.2024.110254
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Abstract

To enhance the wear resistance of AlSi30Cu5 coating even further, TiC-reinforced AlSi30Cu5 (TiC/AlSi30Cu5) coatings were prepared using TiH2-C-AlSi30Cu5 agglomerates by HVOF. The results confirmed that the phases composition of TiC/AlSi30Cu5 coating included α-Al, β-Si, θ-Al2Cu, β-Ti, TiC, rutile TiO2 (R-TiO2), and anatase TiO2 (A-TiO2). The mechanical properties of TiC/AlSi30Cu5 coating, microhardness and fracture toughness, were greatly improved by 37.8 % and 5.5 times. The combination of high hardness, high fracture toughness and residual graphite significantly strengthened the wear resistance of TiC/AlSi30Cu5 coatings by 91.1 % and 54.1 % over the substrate and AlSi30Cu5 coating. Analysis of the worn morphologies and abrasive debris revealed that the wear mechanisms of TiC/AlSi30Cu5 coating were primarily abrasive wear, with contributions from oxidative wear and fatigue wear.

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通过高速富氧燃料(HVOF)喷涂制备原位合成的 TiC/AlSi30Cu5 涂层:微观结构演变、机械性能和摩擦学行为
为了进一步提高 AlSi30Cu5 涂层的耐磨性,使用 TiH2-C-AlSi30Cu5 团聚体通过 HVOF 制备了 TiC 增强 AlSi30Cu5(TiC/AlSi30Cu5)涂层。结果证实,TiC/AlSi30Cu5 涂层的相组成包括α-Al、β-Si、θ-Al2Cu、β-Ti、TiC、金红石型二氧化钛(R-TiO2)和锐钛型二氧化钛(A-TiO2)。TiC/AlSi30Cu5 涂层的机械性能、显微硬度和断裂韧性分别大幅提高了 37.8 % 和 5.5 倍。高硬度、高断裂韧性和残余石墨的结合大大增强了 TiC/AlSi30Cu5 涂层的耐磨性,与基体和 AlSi30Cu5 涂层相比,分别提高了 91.1% 和 54.1%。对磨损形态和磨屑的分析表明,TiC/AlSi30Cu5 涂层的磨损机制主要是磨料磨损,同时还有氧化磨损和疲劳磨损。
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来源期刊
Tribology International
Tribology International 工程技术-工程:机械
CiteScore
10.10
自引率
16.10%
发文量
627
审稿时长
35 days
期刊介绍: Tribology is the science of rubbing surfaces and contributes to every facet of our everyday life, from live cell friction to engine lubrication and seismology. As such tribology is truly multidisciplinary and this extraordinary breadth of scientific interest is reflected in the scope of Tribology International. Tribology International seeks to publish original research papers of the highest scientific quality to provide an archival resource for scientists from all backgrounds. Written contributions are invited reporting experimental and modelling studies both in established areas of tribology and emerging fields. Scientific topics include the physics or chemistry of tribo-surfaces, bio-tribology, surface engineering and materials, contact mechanics, nano-tribology, lubricants and hydrodynamic lubrication.
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