Design Optimization and Experimentation of Triple-Head Gradually Reducing Spiral Precision Fertilizer Apparatus

Abstract

In order to solve the problems of existing spiral fertilizer apparatuses, such as the variation in cavity filling rate with rotational speed, fluctuation of fertilizer discharge flow, and inability to discharge fertilizer precisely, a triple-head gradually reducing spiral fertilizer apparatus is designed, which gradually compresses fertilizer particles through the triple-head reducing fertilizer spiral structure to achieve complete cavity filling and uniform fertilizer discharge. The main factors that affect the particle motion state and the structural size of the spiral fertilizer through theoretical analysis are determined, and its theoretical fertilizer discharge amount and rotational speed are calculated. Using EDEM (Discrete Element Method Software 2022) to establish a simulation model of a single-head gradually reducing fertilizer apparatus, the spiral lead reduction percentage x1, spiral diameter reduction percentage x2, and rotational speed x3 are determined as experimental factors, and the filling rate μ and spiral torque Yaverage are used as experimental indicators to conduct a simulation study on the secondary universal rotation combination design experiment. The results show that when the rotational speed is 95 r/min, the spiral lead reduction percentage is 60.00~73.21%, the spiral diameter reduction percentage is 86.55~97.05%, the filling rate μ is greater than 95%, and the spiral torque Yaverage is less than 16 N·m. In order to further improve the uniformity of fertilizer discharge and ensure the controllable accuracy of fertilizer discharge, comparative verification experiments are conducted on single-, double-, and triple-head gradually reducing spiral fertilizer discharge devices and ordinary spiral fertilizer discharge devices. The results show that the precision of the gradually reducing spiral fertilizer apparatus is better than that of the ordinary spiral fertilizer apparatus. Moreover, it is determined that the three-head style performed best. The triple-head gradually reducing spiral fertilizer apparatus is also validated by randomly adjusting six rotational speeds. The experiment results show that the average deviation of the fertilizer discharge flow rate of the fertilizer apparatus from the preset value is 3.16%. The two have a minor deviation, and the fertilizer precision is high. Precise control of the amount of fertilizer discharged can be achieved by adjusting the rotational speed, and the research can provide a specific reference for the improved design and precise control of the spiral fertilizer apparatus.