Catalytic pyrolysis upcycling of waste thermosetting epoxy resin into fire-retardant additive

IF 2.7 3区 化学 Q2 POLYMER SCIENCE Journal of Applied Polymer Science Pub Date : 2024-09-16 DOI:10.1002/app.56271
Roya Mahmoodi, Omid Zabihi, Mojtaba Ahmadi, Mahmoud Reza Ghandehari Ferdowsi, Minoo Naebe
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Abstract

This research introduces a low-temperature catalytic-assisted pyrolysis method for recycling waste thermosetting epoxy resins, transforming them into an efficient fire-retardant additive for new epoxy resin formulations. In this study, we demonstrate that boric acid (BA) can significantly reduce the temperature required for epoxy resin (EP) pyrolysis, resulting in degradation products containing boron atoms that can act as a fire-retardant additive. The impact of 5%–20% content of recycled EP (R-EP) on the curing process, thermal stability, fire retardancy, and mechanical properties of the new EP was comprehensively investigated. The TGA results show that adding BA to epoxy resin at a 1:4 BA:EP ratio significantly reduces pyrolysis temperature. Neat EP degrades in two stages in 341°C and 557°C, while EP with BA degrades in three stages, starting below 120°C and peaking around 142°C. The results demonstrated an outstanding effect of incorporating 20% R-EP on the char formation and fire retardancy of the new EP, surpassing the performance of 20% triphenyl phosphate (TPP), a commercially available fire retardant. The storage modulus for neat EP is 1510 MPa, increasing to 2280 MPa with EP/R-EP 20%, indicating enhanced rigidity. Addition of R-EP raised glass transition temperature (Tg) of the epoxy resin up to 38°C, indicating highly cross-linked structures compared to TPP-modified EP, which shows lower Tg values.

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催化热解将废弃热固性环氧树脂升级再造为阻燃添加剂
本研究介绍了一种低温催化辅助热解方法,用于回收废弃的热固性环氧树脂,将其转化为一种高效的阻燃添加剂,用于新的环氧树脂配方。在这项研究中,我们证明了硼酸(BA)可显著降低环氧树脂(EP)热解所需的温度,从而产生含有硼原子的降解产物,这些降解产物可用作阻燃添加剂。我们全面研究了 5%-20%的回收 EP(R-EP)含量对新 EP 的固化过程、热稳定性、阻燃性和机械性能的影响。热重分析结果表明,以 1:4 的 BA:EP 比例在环氧树脂中添加 BA 可显著降低热解温度。未添加 BA 的 EP 分两个阶段降解,降解温度分别为 341°C 和 557°C,而添加 BA 的 EP 分三个阶段降解,降解温度从 120°C 以下开始,在 142°C 左右达到峰值。结果表明,加入 20% 的 R-EP 对新型 EP 的成炭和阻燃性能有显著影响,其性能超过了 20% 的磷酸三苯酯(TPP),后者是一种市售的阻燃剂。纯 EP 的储存模量为 1510 兆帕,添加 20% 的 EP/R-EP 后,储存模量增至 2280 兆帕,表明刚性增强。添加 R-EP 后,环氧树脂的玻璃化转变温度(Tg)最高可达 38°C,这表明与 TPP 改性 EP 相比,环氧树脂具有高度交联结构,而 TPP 改性 EP 的 Tg 值较低。
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来源期刊
Journal of Applied Polymer Science
Journal of Applied Polymer Science 化学-高分子科学
CiteScore
5.70
自引率
10.00%
发文量
1280
审稿时长
2.7 months
期刊介绍: The Journal of Applied Polymer Science is the largest peer-reviewed publication in polymers, #3 by total citations, and features results with real-world impact on membranes, polysaccharides, and much more.
期刊最新文献
Editorial Board, Aims & Scope, Table of Contents Editorial Board, Aims & Scope, Table of Contents Editorial Board, Aims & Scope, Table of Contents Synthesis of reaction promoters for epoxy polymerization: Enhancing storage stability and mechanical properties of one-pot epoxy systems Editorial Board, Aims & Scope, Table of Contents
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