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CO2, Fiber, and UV Direct Laser Writing of Graphene for Flexible EMI Shielding Applications: A Comparative Study CO2、光纤和UV直接激光写入石墨烯用于柔性电磁干扰屏蔽的比较研究
IF 2.8 3区 化学 Q2 POLYMER SCIENCE Pub Date : 2026-01-21 DOI: 10.1002/app.70292
Mahsa Barjinikhabbaz, Mohammad Nankali, Mukarram Ali, Peng Peng, Michael Pope, Milad Kamkar

As electronic devices become an inseparable part of modern life, the challenge of electromagnetic interference (EMI) continues to grow. This drives the demand for next generation shielding materials that are not only lightweight and flexible but also highly efficient in safeguarding communication, computing, and other advanced electronic technologies. Although graphene is regarded as an excellent candidate for EMI shielding applications, challenges associated with its traditional synthesis routes (chemical or electrochemical), together with its inherently hydrophobic nature, hinder its patterning and thereby limit widespread adoption. This study explores the direct laser writing of laser-induced graphene (LIG) as a facile approach to create patterned EMI shields in few second. It compares the efficiency of CO2, fiber, and ultraviolet (UV) laser systems on LIG synthesis and assesses the compatibility of each laser source in terms of EMI shielding performance. The effects of laser parameters, particularly laser fluence, on graphene microstructure, electrical conductivity, and EMI shielding effectiveness are systematically investigated. Results indicate that fiber and CO2 lasers produce highly conductive and structurally optimized LIG with a total shielding effectiveness of � � � � � � � � 30� � � � dB, whereas UV laser processing results in lower conductivity and reduced shielding performance. Additionally, the effects of overlapping LIG lines and structural patterns on EMI shielding properties are investigated. In the final phase of this work, a flexible and robust LIG—polydimethylsiloxane (LIG-PDMS) hybrid shield (LPHS) is developed, integrating bilayer LIG within a PDMS matrix. The LPHS design significantly improves the shielding efficiency up to 42 dB through enhanced absorption and multiple reflection pathways. This study provides a comprehensive framework for optimizing LIG synthesis for EMI shielding applications, paving the way for scalable and cost-effective solutions in modern electronic systems.

随着电子设备成为现代生活中不可分割的一部分,电磁干扰(EMI)的挑战不断增长。这推动了对下一代屏蔽材料的需求,这些屏蔽材料不仅轻便灵活,而且在保护通信、计算和其他先进电子技术方面效率很高。尽管石墨烯被认为是电磁干扰屏蔽应用的优秀候选者,但与其传统合成路线(化学或电化学)相关的挑战,以及其固有的疏水性,阻碍了其图图化,从而限制了其广泛采用。本研究探索了激光诱导石墨烯(LIG)的直接激光写入,作为在几秒钟内创建图案EMI屏蔽的简便方法。它比较了CO2,光纤和紫外(UV)激光系统在LIG合成上的效率,并评估了每个激光源在EMI屏蔽性能方面的兼容性。系统地研究了激光参数,特别是激光能量对石墨烯微观结构、电导率和电磁干扰屏蔽效果的影响。结果表明,光纤激光器和CO2激光器可产生高导电性和结构优化的LIG,总屏蔽效率约为30 dB;而紫外线激光加工导致较低的导电性和降低屏蔽性能。此外,还研究了重叠LIG线和结构模式对电磁干扰屏蔽性能的影响。在这项工作的最后阶段,开发了一种灵活且坚固的ligi -聚二甲基硅氧烷(ligi -PDMS)混合屏蔽(LPHS),将双层LIG集成在PDMS矩阵中。LPHS设计通过增强吸收和多种反射途径显著提高了高达42 dB的屏蔽效率。该研究为优化用于EMI屏蔽应用的LIG合成提供了一个全面的框架,为现代电子系统中可扩展和具有成本效益的解决方案铺平了道路。
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引用次数: 0
Development of Low Turn-On Voltage Wet-Processed Organic Rectifier Diodes Based on a P3HT:Y6 Bulk-Heterojunction 基于P3HT:Y6块状异质结的低导通电压湿法有机整流二极管的研制
IF 2.8 3区 化学 Q2 POLYMER SCIENCE Pub Date : 2026-01-19 DOI: 10.1002/app.70234
Naoya Tanaka, Hiromu Hamazaki, Tomoki Kobayashi, Md. Shahiduzzaman, Tetsuya Taima, Makoto Karakawa, Koichi Iiyama, Jean-Michel Nunzi, Masahiro Nakano

We report the development of low turn-on voltage organic rectifier diodes based on a bulk-heterojunction (BHJ) film of regio-regular P3HT and Y6. Encouraged by the low open-circuit voltage observed in P3HT:Y6-based organic solar cells, we fabricated rectifier diodes with the same architecture as P3HT:Y6-based organic solar cells. The rectifier diodes achieved a turn-on voltage (V f) of 344 mV, a low value compared to those of other solution-processed organic rectifier diodes. Although initial devices exhibited a low rectifier ratio (RR) of 1.7 × 102, substituting a laminated Au electrode for the PEDOT:PSS layer improved RR to 2.5 × 103. Mechanistic analysis revealed that rectification originates from the p–n junction formed between P3HT and ZnO rather than the BHJ-P3HT:Y6 interface. Interestingly, Y6 plays a secondary role in enhancing forward current by modifying the molecular orientation of P3HT. AC–DC conversion simulations at 13.56 kHz yielded a 127 mV output from a 400 mV input, establishing potential for radio-frequency identification applications.

我们报道了基于区域规则P3HT和Y6的块状异质结(BHJ)薄膜的低导通电压有机整流二极管的开发。受P3HT: y6基有机太阳能电池中观察到的低开路电压的鼓舞,我们制造了与P3HT: y6基有机太阳能电池结构相同的整流二极管。整流二极管的导通电压(vf)为344 mV,与其他溶液处理的有机整流二极管相比,这是一个较低的值。虽然初始器件的整流比(RR)较低,为1.7 × 102,但用层状Au电极代替PEDOT:PSS层将RR提高到2.5 × 103。机理分析表明,整流源于P3HT与ZnO之间形成的p-n结,而不是BHJ-P3HT:Y6界面。有趣的是,Y6通过改变P3HT的分子取向在增强正向电流中起次要作用。在13.56 kHz下的交流-直流转换模拟从400 mV输入产生127 mV输出,为射频识别应用奠定了潜力。
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引用次数: 0
Evidence of Hopping Charge Transport and Interfacial Polarization in Carbon Black Doped Polypyrrole Nanocomposites: A Broadband Dielectric Study 碳黑掺杂聚吡咯纳米复合材料中跳变电荷输运和界面极化的证据:宽带介电研究
IF 2.8 3区 化学 Q2 POLYMER SCIENCE Pub Date : 2026-01-18 DOI: 10.1002/app.70290
Haidy Ignasius, S. Najidha, S. Sankar

This study investigates dielectric relaxation, electrical conductivity, and charge transport mechanisms in pristine polypyrrole (PPy) and carbon black (CB)–doped polypyrrole (PPy/CB) composites synthesized via in situ polymerization. Structural and morphological characterization using XRD, FTIR, Raman spectroscopy, and SEM confirms the successful incorporation and homogeneous dispersion of CB within the PPy matrix. Broadband dielectric spectroscopy (BDS) measurements carried out over the frequency range of 10−1–107 Hz reveal a systematic evolution of dielectric and transport behavior with increasing CB content. The dielectric constant (ε′) decreases with CB loading, indicating a transition from polarization dominated dielectric behavior to conduction dominated electrical response. DC conductivity increases markedly from nearly insulating pristine PPy to 0.032 S cm−1 for the PPy/CB composite containing 10 wt% CB. The frequency dependent AC conductivity follows Jonscher's universal power law with exponent values between 0.5 and 0.7, suggesting charge transport via localized hopping in a disordered system. Cole–Cole model analysis confirms broad, non-Debye relaxation processes across all compositions. The combined σ′–σ″ dispersion, impedance (Z′–Z″) behavior, and asymmetric relaxation parameters provide clear evidence that charge transport is governed by frequency activated hopping and strong interfacial Maxwell–Wagner–Sillars polarization at PPy–CB interfaces. These enhanced dielectric and electrical properties highlight the potential of PPy/CB nanocomposites for electronic, sensing, and energy storage applications.

本研究研究了原位聚合合成的聚吡咯(PPy)和炭黑(CB)掺杂聚吡咯(PPy/CB)复合材料的介电弛豫、电导率和电荷输运机制。利用XRD、FTIR、拉曼光谱和SEM对其结构和形态进行了表征,证实了CB在PPy基体内的成功结合和均匀分散。在10−1-107 Hz频率范围内进行的宽带介电光谱(BDS)测量揭示了随着CB含量的增加,介电和输运行为的系统演变。介电常数ε′随CB负载的增加而减小,表明介电特性由极化主导转变为导电主导。对于含有10 wt% CB的PPy/CB复合材料,直流电导率从几乎绝缘的原始PPy显著增加到0.032 S cm−1。频率相关的交流电导率遵循Jonscher的通用幂定律,指数值在0.5和0.7之间,表明无序系统中的电荷通过局域跳变传输。Cole-Cole模型分析证实了所有成分中广泛的非德拜松弛过程。结合σ′-σ″色散、阻抗(Z′-Z″)行为和不对称弛豫参数提供了明确的证据,证明在py - cb界面上,电荷输运是由频率激活跳变和强界面Maxwell-Wagner-Sillars极化控制的。这些增强的介电性能和电学性能突出了PPy/CB纳米复合材料在电子、传感和储能应用方面的潜力。
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引用次数: 0
Impact of Processing Parameters on the Morphology and Performance of PE/PA6/EVOH Blends 工艺参数对PE/PA6/EVOH共混物形貌和性能的影响
IF 2.8 3区 化学 Q2 POLYMER SCIENCE Pub Date : 2026-01-17 DOI: 10.1002/app.70204
Kateřina Papšíková, Michael Feuchter, Ivica Ðuretek, Kamil Novotný, Katharina Resch-Fauster

This study employs a stepwise approach to investigate the influence of processing conditions and blend composition on the morphology and mechanical properties of immiscible polymer blends. In the first step, a binary blend of virgin polyethylene (PE) and polyamide 6 (PA6) is processed under varying temperature profiles and extrusion speeds to promote the formation of a microfibrillar morphology. In the second step, a ternary blend of PE, PA6, and ethylene vinyl alcohol copolymer (EVOH) is processed under similar conditions to evaluate the effect of added components. Finally, a ternary blend composed of postconsumer multilayer packaging waste containing PE, EVOH, and PA6 is processed under conditions optimized to promote fibrillation. All blends are characterized using optical microscopy, photo-induced force microscopy (PiFM), and tensile testing. The relationships between morphology and processing conditions, as well as between morphology and mechanical performance, are analyzed. Results show that the recycled ternary blend derived from multilayer packaging exhibits improved mechanical properties compared to the ternary blend prepared from virgin polymers. This enhancement is attributed to the presence of residual additives and adhesive tie layers in the original films, which act as built-in compatibilizers and enhance phase dispersion in the recycled blend.

本研究采用循序渐进的方法研究了加工条件和共混物组成对非混相聚合物共混物形貌和力学性能的影响。在第一步中,在不同的温度分布和挤压速度下处理原生聚乙烯(PE)和聚酰胺6 (PA6)的二元共混物,以促进微纤维形态的形成。在第二步中,在类似的条件下处理PE, PA6和乙烯乙烯醇共聚物(EVOH)的三元共混物,以评估添加组分的效果。最后,在优化的条件下处理含有PE, EVOH和PA6的消费后多层包装废弃物的三元共混物,以促进纤颤。所有共混物都使用光学显微镜、光致力显微镜(PiFM)和拉伸测试进行表征。分析了形貌与加工条件的关系以及形貌与力学性能的关系。结果表明,多层包装制备的再生三元共混物的力学性能优于原生聚合物制备的三元共混物。这种增强是由于原始薄膜中残留的添加剂和粘合层的存在,它们作为内置的相容剂,增强了回收共混物中的相分散。
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引用次数: 0
Polymer-Crosslinking System-Filler Interactions in Polychloroprene Adhesives: Experimental and Molecular Modeling Insights 聚合物-交联系统-填料在氯丁胶粘剂中的相互作用:实验和分子模型的见解
IF 2.8 3区 化学 Q2 POLYMER SCIENCE Pub Date : 2026-01-16 DOI: 10.1002/app.70294
Gabriel Bachega Rosa, Sandra Aparecida Coelho Mello, Lucas Sousa Madureira, Silvana Navarro Cassu

Polychloroprene (CR), widely used in rubber and adhesives, is typically crosslinked with ZnO/MgO, but environmental concerns over metal oxides have led to the search for safer alternatives. This study evaluates Fe(acac)3 as a crosslinking catalyst in solvent-based CR adhesives. Fumed silica (2–6 phr) was added to CR-Fe(acac)3 adhesives to enhance mechanical and adhesion properties, while CR-ZnO controls used higher loadings of micrometric fillers (15–53 wt%). Swelling and rheometric analyses showed Fe(acac)3 increased crosslink density by 1.5–3 times. However, higher filler content slowed crosslink reaction in both systems. In CR-Fe(acac)3 compounds, increasing silica from 2 to 6 phr reduced crosslink density by ~15% but improved adhesive and mechanical performance. Based on molecular modeling, a crosslinking reaction mechanism was proposed in which the rate-determining step exhibits a barrier height of approximately 90 kcal·mol−1. The in silico experiments also confirmed a competing reaction between silanol groups on the silica surface and the Fe(acac)3 catalyst, which presents an activation energy ~92% lower than CR-CR crosslinking reaction, thereby reducing the catalytic effectiveness of Fe(acac)3. Furthermore, the formation of hydrogen bonds between the silanol groups on the silica surface and the CR chains was identified, which can explain the enhancement in the secondary relaxation temperature of CR as silica content increases.

氯丁橡胶(CR)广泛用于橡胶和粘合剂中,通常与氧化锌/氧化镁交联,但对金属氧化物的环境问题导致寻找更安全的替代品。本研究评价了Fe(acac)3在溶剂型CR胶粘剂中的交联催化剂作用。在CR-Fe(acac)3胶粘剂中添加气相二氧化硅(2-6 phr)以提高机械性能和粘附性能,而CR-ZnO控制组使用更高的微米填料负荷(15-53 wt%)。溶胀和流变分析表明,Fe(acac)3使交联密度提高了1.5-3倍。然而,较高的填料含量减慢了两种体系的交联反应。在CR-Fe(acac)3化合物中,将二氧化硅从2 / phr增加到6 / phr会使交联密度降低约15%,但会改善粘合性能和机械性能。基于分子模型,提出了一种交联反应机理,其中速率决定步骤的势垒高度约为90 kcal·mol−1。硅内实验也证实了二氧化硅表面的硅醇基团与Fe(acac)3催化剂之间存在竞争反应,其活化能比CR-CR交联反应低~92%,从而降低了Fe(acac)3的催化效能。此外,二氧化硅表面的硅醇基团与CR链之间形成了氢键,这可以解释随着二氧化硅含量的增加,CR的二次弛豫温度升高的原因。
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引用次数: 0
Hybridization Effects of Carbon Fillers on the Electrical, Thermal, and Mechanical Performances of PVDF-Based Composites 杂化碳填料对pvdf基复合材料电学、热学和力学性能的影响
IF 2.8 3区 化学 Q2 POLYMER SCIENCE Pub Date : 2026-01-15 DOI: 10.1002/app.70331
Sarra Khairi, Ehsan Rostami-Tapeh-Esmaeil, Frej Mighri, Saïd Elkoun, Martin Brassard, Elaheh Oliaii, Philippe Pelletier, Guy Jourdain, Yves Bonnefoy

This study explores the synergistic effects of hybrid graphite (GR) fillers combined with carbon fibers (CFs) and carbon black (CB) on the performance of PVDF-based conductive polymer composites (CPCs). Composites were formulated with a fixed GR loading of 60 wt% using optimized mixtures of GR particle sizes: G1 (5.9 μm), G2 (17.8 μm), and G3 (561 μm). To investigate the synergistic effect of hybrid carbon additives on CPCs performance, up to 10 wt% of GR was replaced with CB, CF, or a CB/CF mixture. The G2/G3 (3:1) system showed optimal binary GR performance, with a decomposition temperature of 425°C, through-plane/in-plane resistivities of 0.66/0.58 Ω cm, and flexural/compressive strengths of 41.5/17.1 MPa. Replacing 7.5 wt% of G2/G3 with CF improved thermal stability (440°C) and lowered through-plane/in-plane resistivities (0.33/0.17 Ω cm), although it slightly decreased flexural/compressive strengths (37.2/13.0 MPa). Replacing 5 wt% with CB reduced thermal stability (400°C) but further lowered both resistivities (0.23/0.16 Ω cm), along with reducing strengths (19.5/5.2 MPa). A ternary mixture (CF/CB: 2.5/7.5 wt%) yielded the best electrical performance (0.097/0.087 Ω cm), modest strengths (16.1/3.6 MPa), and a decomposition temperature of 402°C. These results highlight how tuning filler size and composition enhances the multifunctional performance of PVDF-based CPCs.

本研究探讨了杂化石墨(GR)填料与碳纤维(cf)和炭黑(CB)复合对pvdf基导电聚合物复合材料(cpc)性能的协同效应。采用优化的GR粒径组合:G1 (5.9 μm)、G2 (17.8 μm)和G3 (561 μm),以60 wt%的固定GR负荷配制复合材料。为了研究混合碳添加剂对CPCs性能的协同效应,将高达10 wt%的GR替换为CB、CF或CB/CF混合物。G2/G3(3:1)体系表现出最佳的二元GR性能,分解温度为425℃,通过面/面电阻率为0.66/0.58 Ω cm,抗折/抗压强度为41.5/17.1 MPa。用CF代替7.5 wt%的G2/G3提高了热稳定性(440°C),降低了平面内电阻率(0.33/0.17 Ω cm),但稍微降低了弯曲/抗压强度(37.2/13.0 MPa)。用CB代替5 wt%降低了热稳定性(400°C),但进一步降低了电阻率(0.23/0.16 Ω cm),同时降低了强度(19.5/5.2 MPa)。三元混合物(CF/CB: 2.5/7.5 wt%)的电性能最佳(0.097/0.087 Ω cm),强度适中(16.1/3.6 MPa),分解温度为402℃。这些结果强调了调整填料的大小和组成如何提高pvdf基CPCs的多功能性能。
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引用次数: 0
Development of PVA/Chitosan Aerogels With Fishbone-Like Anisotropic Structures for Rapid Hemostasis 鱼骨样各向异性结构聚乙烯醇/壳聚糖气凝胶快速止血的研制
IF 2.8 3区 化学 Q2 POLYMER SCIENCE Pub Date : 2026-01-13 DOI: 10.1002/app.70145
Jingxia Wang, Zhen Hu, Haotian Du, Maojun Ni, Xiaobin Zhang, Ming Huang, Siyang Liu, Chaorong Peng

Efficient hemostasis remains a major challenge in treating noncompressible bleeding wounds, thereby necessitating the development of haemostatic materials with both excellent clotting performance and antimicrobial activity. To address this need, we fabricated chitosan/poly(vinyl alcohol) (CS/PVA) hybrid aerogels with anisotropic structures via sol–gel and freeze-drying methods. The aerogel was further crosslinked through interactions between Fe3+, protocatechualdehyde (PA), and chitosan (CS), which imparted antimicrobial functionality. By modulating the PVA content, the aerogels exhibited a fishbone-like axial structure and a uniform radial honeycomb structure (77.8 μm pore size), with an axial elastic modulus that was nearly an order of magnitude greater than the radial elastic modulus. At 66% solid content and 80% compressive strain, the aerogel achieved a compressive stress > 2.2 MPa and toughness of 450 kJ/m3, thereby significantly surpassing those of conventional aerogels. In rat liver hemorrhage models, the CS/PVA aerogel reduced the bleeding volume by approximately 73% and the hemostasis time by approximately 50% compared with those of the blank controls and gelatine sponges. Additionally, it demonstrated strong antibacterial activity against Staphylococcus aureus and Escherichia coli, along with excellent biocompatibility (no cytotoxicity or haemolysis being observed). This multifunctional aerogel demonstrates promising potential for managing noncompressible wound hemorrhage.

有效止血仍然是治疗不可压缩性出血伤口的主要挑战,因此需要开发具有优异凝血性能和抗菌活性的止血材料。为此,我们采用溶胶-凝胶法和冷冻干燥法制备了具有各向异性结构的壳聚糖/聚乙烯醇(CS/PVA)杂化气凝胶。该气凝胶通过Fe3+、原儿茶醛(PA)和壳聚糖(CS)的相互作用进一步交联,从而获得抗菌功能。通过调节PVA含量,气凝胶呈现出鱼骨状轴向结构和均匀的径向蜂窝结构(孔径为77.8 μm),其轴向弹性模量比径向弹性模量大近一个数量级。在固含量为66%、压应变为80%时,气凝胶的压应力为2.2 MPa,韧性为450 kJ/m3,明显优于常规气凝胶。在大鼠肝出血模型中,与空白对照和明胶海绵相比,CS/PVA气凝胶可减少约73%的出血量和约50%的止血时间。此外,它对金黄色葡萄球菌和大肠杆菌具有很强的抗菌活性,并具有良好的生物相容性(无细胞毒性或溶血现象)。这种多功能气凝胶在处理不可压缩性伤口出血方面显示出很大的潜力。
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引用次数: 0
Waterproof Network-Structured Coatings via a Facile One-Step Fabrication Route Toward Highly Breathable Textiles 通过简单的一步制造路线实现高透气性纺织品的防水网状结构涂料
IF 2.8 3区 化学 Q2 POLYMER SCIENCE Pub Date : 2026-01-12 DOI: 10.1002/app.70333
Wen Zhou, Peiliang Jiang, Xiaoqing Cui, Donglu Cao, Dongyang Miao, Shaohai Fu

In this study, we develop breathable waterproof (BW) coated textiles with network-structured polyurethane coatings on common woven fabric substrates via a simple yet useful one-step fabrication route integrating hydrophobicity by the in situ introduction of fluorinated chemicals into the coating solution. The on-demand regulation of lyophobic network architecture is enabled by tuning the incorporation depth of water droplets into the coating solutions through adjusting the concentrations of fluorinated acrylates. The impacts of fluorinated additive contents of the coating solutions on the structure–property relationships of the network-coated fabrics are investigated. Benefiting from interconnective channels (porosity of 57.1%), small apertures (mean pore size of 3.52 μm), and strong hydrophobicity (water contact angle of 138.6°), the optimal networks provide the resultant coated fabrics with outstanding breathability (water vapor transmission rate of 2834 g m−2 d−1) and good waterproofness (hydrostatic pressure of 3.71 kPa). Overall, this study not only proposes a straightforward fabrication strategy for BW network coatings but also offers a versatile platform for the development of functional polymer-coated materials for various applications, including sportswear, wound dressing, wearable electronics, and beyond.

在这项研究中,我们通过简单而实用的一步制造路线,通过在涂层溶液中原位引入含氟化学品来整合疏水性,在普通机织织物基材上开发具有网状结构聚氨酯涂层的透气防水(BW)涂层纺织品。通过调整氟化丙烯酸酯的浓度,调整水滴在涂层溶液中的掺入深度,可以实现疏水网络结构的按需调节。研究了涂层溶液中氟化添加剂含量对网状涂层织物结构-性能关系的影响。优化后的涂层网络具有连通通道(孔隙率为57.1%)、孔径小(平均孔径为3.52 μm)、疏水性强(水接触角为138.6°)等特点,具有良好的透气性(水蒸气透过率为2834 g m−2 d−1)和防水性(静水压力为3.71 kPa)。总的来说,这项研究不仅为BW网络涂层提出了一个简单的制造策略,而且为开发各种应用的功能性聚合物涂层材料提供了一个多功能平台,包括运动服装、伤口敷料、可穿戴电子产品等。
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引用次数: 0
Enhancing Lignin Dispersion in Natural Rubber Latex via Silica Hollow Microsphere Loading With Complementary Compatibilization by Epoxidized Natural Rubber 环氧化天然橡胶补容二氧化硅空心微球增强木质素在天然胶乳中的分散
IF 2.8 3区 化学 Q2 POLYMER SCIENCE Pub Date : 2026-01-12 DOI: 10.1002/app.70279
GuoLiang Hou, ZhenHua Liu, HongSen Zhang, RuHao Du, Kai Xu, Su Zhang, GuangYi Lin, FuMin Liu

Addressed the challenges of poor dispersion and interfacial incompatibility of alkali lignin (AL) in natural rubber (NR) matrices which is arising from AL's high polarity, an innovative wet mixing synergistic strategy was developed using silica hollow microspheres (SHM) as physical carriers for AL and epoxidized natural rubber (ENR) as an interfacial compatibilizer. The effects of different SHM:AL mass ratios on the performance of the resulting SHM/AL/NR composites were systematically investigated. Microstructural characterization revealed that AL achieved optimal dispersion in the NR composite at an SHM:AL mass ratio of 1:3. In the SHM/AL/NR composite with 50 wt% carbon black (CB) replaced by SHM/AL (1:3), the tensile strength reached 26.7 MPa. The retention rates of tensile strength and elongation at break were 97.4% and 89.9%, respectively, indicating excellent mechanical properties and anti-aging performance. Furthermore, ENR was incorporated as an interfacial compatibilizer to enhance the compatibility between SHM/AL and the rubber matrix. At an ENR content of 20 phr, the tensile strength of the SHM/AL/ENR/NR composite was further increased to 27.8 MPa. In comparison with the 20CB/20ENR/NR composite, its tensile strength retention and elongation retention rose by 12.1% and 22.6%, respectively, whereas the tensile strength remained nearly unchanged.

摘要针对碱木质素(AL)在天然橡胶(NR)基体中由于碱木质素(AL)的高极性而导致的分散性差和界面不相容的问题,提出了一种以二氧化硅空心微球(SHM)为碱木质素(AL)的物理载体,环氧化天然橡胶(ENR)为界面相容剂的新型湿法混炼协同策略。系统研究了不同质量比对制备的SHM/AL/NR复合材料性能的影响。微观结构表征表明,当SHM:AL质量比为1:3时,AL在NR复合材料中的分散效果最佳。以50wt %炭黑(CB)代替SHM/AL/NR(1:3)的复合材料抗拉强度达到26.7 MPa。拉伸强度和断裂伸长率保持率分别为97.4%和89.9%,具有优异的力学性能和抗老化性能。此外,加入ENR作为界面相容剂,以增强SHM/AL与橡胶基体的相容性。当ENR含量为20 phr时,SHM/AL/ENR/NR复合材料的抗拉强度进一步提高至27.8 MPa。与20CB/20ENR/NR复合材料相比,其抗拉强度和伸长率分别提高了12.1%和22.6%,而抗拉强度基本保持不变。
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引用次数: 0
Fabrication of Tough and Heat-Resistant Polylactic Acid (PLA) Melt-Blown Nonwovens by In Situ Hybridization Fibrillation of Polyamide 11 聚酰胺11原位杂交纤颤法制备强韧耐热聚乳酸熔喷非织造布
IF 2.8 3区 化学 Q2 POLYMER SCIENCE Pub Date : 2026-01-12 DOI: 10.1002/app.70317
Jinxing Wang, Lin Liu, Xinjun He, Yinchao Zhu, Yujing Zhang, Xiangyu Ye, Yancun Yu, Xinghong Zhang, Munir Hussain, Feichao Zhu

This work proposes an in situ hybrid fibrillation strategy to simultaneously enhance the toughness and thermal resistance of fully bio-based polylactic acid (PLA) melt-blown nonwovens (MBNs). A reactive PLA/(PA11/G-HNTs) ternary gradient blending system was designed in which polyamide 11 (PA11) serves as a ductile fibrillating phase and epoxidized halloysite nanotubes (G-HNTs) act as nanoscale skeletons of reinforcing agents. The tailored interfacial reactions and rheological tuning enable PA11 to undergo stable in situ microfibrillation during melt-blown, while G-HNTs align along the fibril axis to form a hierarchical “microfibril–nanotube” hybrid network. Structural analyses (SEM, TEM, DSC, DMA, rheology) reveal a clear transition from a droplet–matrix morphology to a fibril-reinforced architecture, accompanied by improved crystallization and melt strength. The optimized PLA/(PA11/G-HNTs) MBNs achieve more than a 150% increase in elongation-at-break, as well as exhibit 20°C–30°C higher dry-heat dimensional stability compared with neat PLA MBNs. These findings demonstrate a scalable, melt-processing-compatible route for producing super-tough and heat-resistant PLA melt-blown nonwovens.

本研究提出了一种原位混合纤颤策略,以同时提高全生物基聚乳酸(PLA)熔喷非织造布(MBNs)的韧性和耐热性。设计了以聚酰胺11 (PA11)为延性纤化相,环氧化高岭土纳米管(G-HNTs)为增强剂纳米骨架的反应性PLA/(PA11/G-HNTs)三元梯度共混体系。定制的界面反应和流变调节使PA11在熔喷过程中经历稳定的原位微颤,而G-HNTs沿着纤维轴排列,形成分层的“微纤维-纳米管”混合网络。结构分析(SEM, TEM, DSC, DMA,流变学)揭示了从液滴基质形态到纤维增强结构的明显转变,伴随着结晶和熔体强度的提高。优化后的PLA/(PA11/G-HNTs) MBNs的断裂伸长率提高了150%以上,并且与纯PLA MBNs相比,在20°C - 30°C的干热尺寸稳定性更高。这些发现证明了一种可扩展的、熔融加工兼容的路线,用于生产超韧性和耐热PLA熔喷非织造布。
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引用次数: 0
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Journal of Applied Polymer Science
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