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Development of PVA/Chitosan Aerogels With Fishbone-Like Anisotropic Structures for Rapid Hemostasis 鱼骨样各向异性结构聚乙烯醇/壳聚糖气凝胶快速止血的研制
IF 2.8 3区 化学 Q2 POLYMER SCIENCE Pub Date : 2026-01-13 DOI: 10.1002/app.70145
Jingxia Wang, Zhen Hu, Haotian Du, Maojun Ni, Xiaobin Zhang, Ming Huang, Siyang Liu, Chaorong Peng

Efficient hemostasis remains a major challenge in treating noncompressible bleeding wounds, thereby necessitating the development of haemostatic materials with both excellent clotting performance and antimicrobial activity. To address this need, we fabricated chitosan/poly(vinyl alcohol) (CS/PVA) hybrid aerogels with anisotropic structures via sol–gel and freeze-drying methods. The aerogel was further crosslinked through interactions between Fe3+, protocatechualdehyde (PA), and chitosan (CS), which imparted antimicrobial functionality. By modulating the PVA content, the aerogels exhibited a fishbone-like axial structure and a uniform radial honeycomb structure (77.8 μm pore size), with an axial elastic modulus that was nearly an order of magnitude greater than the radial elastic modulus. At 66% solid content and 80% compressive strain, the aerogel achieved a compressive stress > 2.2 MPa and toughness of 450 kJ/m3, thereby significantly surpassing those of conventional aerogels. In rat liver hemorrhage models, the CS/PVA aerogel reduced the bleeding volume by approximately 73% and the hemostasis time by approximately 50% compared with those of the blank controls and gelatine sponges. Additionally, it demonstrated strong antibacterial activity against Staphylococcus aureus and Escherichia coli, along with excellent biocompatibility (no cytotoxicity or haemolysis being observed). This multifunctional aerogel demonstrates promising potential for managing noncompressible wound hemorrhage.

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引用次数: 0
Property Evolution Governed by Processing Parameters in Polyacrylonitrile Fibers With Increasing Tow Size During Stabilization 聚丙烯腈纤维在稳定化过程中随束径增大性能随工艺参数的变化
IF 2.8 3区 化学 Q2 POLYMER SCIENCE Pub Date : 2026-01-07 DOI: 10.1002/app.70196
Honglong Li, Yu Liu, Yong Liu, Lihao Sun, Yan Ma, Weifeng Du, Zongwei Guo, Mengjie Zhang, Yuhui Ao, Lin Jin

The development of large-tow carbon fibers, valued for their low cost and processability, remains a global research priority. This study systematically investigates the applicability of process conditions optimized for 25 K PAN-based carbon fibers to the production of 50 K large-tow fibers, focusing on their structural evolution and correlated performance. Thermal analysis revealed similar thermal behavior for both fiber types, evidenced by comparable initial stabilization temperatures, which is attributed to their identical precursor composition. However, density testing and morphological analysis (SEM/OM) reveal that 50 K fibers exhibit greater stabilization sensitivity and more pronounced core-shell structural differences during stabilization—their core indentation depth increases by 16% compared to 25 K fibers (128 vs. 110 nm). This structural non-uniformity is directly correlated with uneven heat distribution during the exothermic stabilization process. Despite these structural differences, both fibers demonstrated excellent performance stability. Composite material testing results indicate that performance fluctuations for both types can be controlled within 4%. In summary, this study confirms that existing 25 K process conditions can be effectively extended to 50 K large-tow carbon fibers production. It provides critical theoretical and technical support for scaling up efficient manufacturing while maintaining performance standards.

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引用次数: 0
Synergistic Role of Gallic Acid-Grafted Chitosan and Baghdadite in Promoting Osteogenic Differentiation of Mesenchymal Stem Cells on 3D-Printed Scaffolds 没食子酸-壳聚糖与巴格达石对3d打印支架间充质干细胞成骨分化的协同作用
IF 2.8 3区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-12-30 DOI: 10.1002/app.70113
Saeide Mohamad Najar, Ehsan Seyedjafari, Fahimeh Nemati, Seyed Hamid Jamaldini, Fatemeh Rouhollah

In this study, we provided a post-fabrication modification process to resemble the organic and mineral phases of natural bone by employing gallic acid-grafted chitosan (GA-g-CS) and baghdadite (BAG), respectively. We hypothesized that the simultaneous employment of GA-g-CS and BAG could improve the osteogenic differentiation potency of human adipose mesenchymal stem cells (hASCs), cultured on 3D-printed scaffolds. For this purpose, GA-g-CS was prepared by a free radical reaction. The 1HNMR, FTIR, and Folin–Ciocalteu analyses confirmed the successful and effective grafting of gallic acid on the chitosan structure. Furthermore, the successful formation of BAG, synthesized by a sol–gel method, was confirmed by XRD, EDX, and FTIR analyses. Four 3D-printed samples, fabricated in this study, were pure PCL and PCL-coated samples, named GA-g-CS, BAG, and GA-g-CS/BAG. The morphology and elemental analysis of fabricated scaffolds were evaluated by SEM and EDX-MAP. Although % porosity was not changed by adding GA-g-CS or BAG, the %water absorption and hydrolytic degradation were enhanced in the presence of GA-g-CS or BAG. Despite the PCL and BAG groups, there was an acceptable % DPPH inhibition in samples containing GA-g-CS. The results of the biological assessments revealed that GA-g-CS/BAG can be a promising candidate for bone tissue engineering applications.

在本研究中,我们采用没食子酸接枝的壳聚糖(GA-g-CS)和巴格达石(BAG)分别提供了一种类似天然骨的有机相和矿物相的制备后改性工艺。我们假设同时使用GA-g-CS和BAG可以提高在3d打印支架上培养的人脂肪间充质干细胞(hASCs)的成骨分化能力。为此,采用自由基反应制备GA-g-CS。1HNMR, FTIR和Folin-Ciocalteu分析证实了没食子酸在壳聚糖结构上的成功和有效的接枝。此外,通过XRD, EDX和FTIR分析证实了溶胶-凝胶法合成的BAG的成功形成。本研究制作的4个3d打印样品为纯PCL和包覆PCL样品,分别命名为GA-g-CS、BAG和GA-g-CS/BAG。利用扫描电镜(SEM)和EDX-MAP对制备的支架进行形貌和元素分析。虽然添加GA-g-CS或BAG对%孔隙率没有影响,但GA-g-CS或BAG对%吸水率和水解降解有促进作用。尽管有PCL和BAG组,但在含有GA-g-CS的样品中有可接受的% DPPH抑制。生物学评价结果表明,GA-g-CS/BAG具有良好的骨组织工程应用前景。
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引用次数: 0
Dual-Functional PANI/CeO Nanocomposites for Enhanced ROS-Mediated Apoptosis in HCT-116 Human Colon Cancer Cells and Antibacterial Applications 双功能聚苯胺/CeO纳米复合材料增强ros介导的HCT-116人结肠癌细胞凋亡及其抗菌应用
IF 2.8 3区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-12-29 DOI: 10.1002/app.70210
D. Sudhadevi, P. Jayamurugan, S. Deivanayaki, Yogeswari Balasubramaniam, V. Gopala Krishnan, G. Umadevi, B. Suresh, Raman Rajeshkumar, A. ArunKumar, R. Bakkiyaraj, Ghazala Muteeb, Mohanbabu Bharathi

Nanocomposite materials that combine metal oxides with conducting polymers are increasingly explored for multifunctional biomedical applications. Cerium oxide (CeO) nanoparticles exhibit strong redox activity and reactive oxygen species (ROS) modulation, while polyaniline (PANI) offers high electrical conductivity and biocompatibility. Integrating these two materials can potentially yield composites with improved antibacterial and anticancer performance through enhanced charge transfer and ROS generation. In this study, PANI/CeO nanocomposites were synthesized by chemical polymerization and investigated for their structural, optical and biological characteristics. The composites were prepared with different weight percentages of CeO, such as 20%, 40%, 60%, and 80%. FTIR analysis confirmed the presence of Ce–O vibrations in the composite matrix. UV–visible absorption spectra showed a shift toward lower wavelengths. The calculated band gap values were 3.2, 3.1, 3.0, and 2.9 eV, based on CeO content. XRD analysis showed a preferred growth along the (111) plane, which indicated the cubic fluorite structure of CeO. The EDAX results confirmed the presence of cerium, oxygen, and carbon in the prepared samples. FE-SEM images showed spherical morphology with CeO well dispersed in the PANI matrix. The I–V measurements revealed non-linear characteristics with an increase in CeO concentration. The antibacterial activity increased against both Staphylococcus aureus and Pseudomonas aeruginosa with higher CeO content. The 80 wt% CeO composites showed the highest inhibition zone of 22 mm. This same composite showed a strong cytotoxic effect on HCT-116 colon cancer cells with an IC₅₀ value of 15.54 μg/mL. PL spectra revealed a broad emission band due to surface defects and a blue peak at 452 nm. The SAED pattern confirmed the crystalline nature of CeO with cubic symmetry.

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引用次数: 0
Synthesis of a Novel Lignin-Based Intumescent Flame Retardant and Its Application in the Flame Retardancy of Polypropylene 新型木质素基膨胀阻燃剂的合成及其在聚丙烯阻燃中的应用
IF 2.8 3区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-12-27 DOI: 10.1002/app.70179
Yuxing Jiang, Xiuling Ao, Jiandong Wang, Jun Li, Jianjun Chen

Designing char-forming agents as multifunctional components provides a practical direction for developing intumescent flame-retardant materials with excellent fire safety. In this work, a novel bio-based macromolecular charring agent (NL-OH) was synthesized by chemically modifying lignin with pentaerythritol (PER) and melamine (MEL) and compounded with ammonium phosphate (APP) at an optimal ratio of 5:4 to construct an intumescent flame-retardant system (IFRR) for polypropylene (PP). The flame retardancy and mechanism of the fabricated composites were evaluated using LOI, UL-94, TGA, CCT, TG-FTIR, and other techniques. With the synergy between NL-OH and APP, PP composites exhibited outstanding LOI values of 32.9%, significant char-forming ability of 10.71% of char residues, and notable reductions in the peak heat release rate (PHRR) and peak smoke production rate (PSPR) by 46.9% and 80.9%, respectively. NL-OH functioned as both a charring and blowing agent, promoting the formation of an expanded and continuous char layer that effectively insulates heat and suppresses flammable gas release, contributing to the overall fire safety of the material. This study aligns with international efforts toward sustainable and eco-friendly flame-retardant technologies, which provide a theoretical basis for the construction of a dual-source charring agent.

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引用次数: 0
Evaluation of Eudragit/Polycaprolactone/2,3-Diphenyl-3-Hydroxyflavone Derivative Composite Electrospun Nanofibers for Sustained Drug Delivery 苦楝油/聚己内酯/2,3-二苯基-3-羟黄酮衍生物复合静电纺丝纳米纤维持续给药性能的评价
IF 2.8 3区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-12-27 DOI: 10.1002/app.70256
Kakunje Shreevani, Badiadka Narayana, Balladka Kunhanna Sarojini, Bikrodi Sesappa Dayananda, Bistuvalli Chandrashekharappa Revanasiddappa, Varsha Prakash Shetty, Vijaya Kumar Deekshit, Kukkila Jayaprakash

This study pioneers the development of Eudragit/poly(ε-caprolactone) (EU/PCL) nanofibers as a novel carrier for the bioactive flavonoid, 2,3-diphenyl-3-hydroxyflavone derivative. The compound, encapsulated at two concentrations, was evaluated in parallel with diclofenac diethylamine (DEA), a well-known nonsteroidal anti-inflammatory drug (NSAID). Physicochemical analyses confirmed the formation of uniform, bead-free nanofibers with a hydrophobic surface morphology. Drug release investigations highlighted a sustained release profile, with 44.94% of the encapsulated drug released within 40 h in vitro. The release kinetics exhibited an excellent correlation with the Korsmeyer–Peppas model (R 2 = 0.9315), suggesting a diffusion-driven mechanism coupled with polymer erosion. Remarkably, the fabricated nanofibers demonstrated anti-inflammatory efficacy comparable to diclofenac sodium, validated through inhibition of bovine and egg albumin denaturation assays. Biocompatibility was further established using HEK-293 cell culture studies, which revealed a high cell viability of 89.99% ± 0.60% across tested concentrations. In addition, the system achieved 68.11% ± 0.23% inhibition of albumin denaturation with an IC50 value of 32.5 ± 0.23 μg/mL, underscoring its potent anti-inflammatory activity. Collectively, these findings establish EU/PCL nanofibers as a promising platform for the sustained delivery of 2,3-diphenyl-3-hydroxyflavone derivative, offering significant potential as a biocompatible and effective therapeutic alternative under in vitro conditions.

{"title":"Evaluation of Eudragit/Polycaprolactone/2,3-Diphenyl-3-Hydroxyflavone Derivative Composite Electrospun Nanofibers for Sustained Drug Delivery","authors":"Kakunje Shreevani,&nbsp;Badiadka Narayana,&nbsp;Balladka Kunhanna Sarojini,&nbsp;Bikrodi Sesappa Dayananda,&nbsp;Bistuvalli Chandrashekharappa Revanasiddappa,&nbsp;Varsha Prakash Shetty,&nbsp;Vijaya Kumar Deekshit,&nbsp;Kukkila Jayaprakash","doi":"10.1002/app.70256","DOIUrl":"https://doi.org/10.1002/app.70256","url":null,"abstract":"<div>\u0000 \u0000 <p>This study pioneers the development of Eudragit/poly(ε-caprolactone) (EU/PCL) nanofibers as a novel carrier for the bioactive flavonoid, 2,3-diphenyl-3-hydroxyflavone derivative. The compound, encapsulated at two concentrations, was evaluated in parallel with diclofenac diethylamine (DEA), a well-known nonsteroidal anti-inflammatory drug (NSAID). Physicochemical analyses confirmed the formation of uniform, bead-free nanofibers with a hydrophobic surface morphology. Drug release investigations highlighted a sustained release profile, with 44.94% of the encapsulated drug released within 40 h in vitro. The release kinetics exhibited an excellent correlation with the Korsmeyer–Peppas model (<i>R</i>\u0000 <sup>2</sup> = 0.9315), suggesting a diffusion-driven mechanism coupled with polymer erosion. Remarkably, the fabricated nanofibers demonstrated anti-inflammatory efficacy comparable to diclofenac sodium, validated through inhibition of bovine and egg albumin denaturation assays. Biocompatibility was further established using HEK-293 cell culture studies, which revealed a high cell viability of 89.99% ± 0.60% across tested concentrations. In addition, the system achieved 68.11% ± 0.23% inhibition of albumin denaturation with an IC<sub>50</sub> value of 32.5 ± 0.23 μg/mL, underscoring its potent anti-inflammatory activity. Collectively, these findings establish EU/PCL nanofibers as a promising platform for the sustained delivery of 2,3-diphenyl-3-hydroxyflavone derivative, offering significant potential as a biocompatible and effective therapeutic alternative under in vitro conditions.</p>\u0000 </div>","PeriodicalId":183,"journal":{"name":"Journal of Applied Polymer Science","volume":"143 11","pages":""},"PeriodicalIF":2.8,"publicationDate":"2025-12-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146136375","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Toughening Modification of Ultrahigh Molecular Weight Polyethylene Fishing Fibers by Thermoplastic Elastomers 热塑性弹性体对超高分子量聚乙烯钓鱼纤维的增韧改性
IF 2.8 3区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-12-26 DOI: 10.1002/app.70133
Wenyang Zhang, Zun Xue, Jiangao Shi, Wei Cai, Yao Zhang

Reinforced and toughened polyethylene fishing fibers have garnered increasing attention to meet the operational demands of modern fisheries. In this study, modified ultrahigh molecular weight polyethylene (UHMWPE) granules, incorporating high-density polyethylene (HDPE) particles and 15 wt% granule powder, were prepared to fabricate reinforced polyethylene fibers. Building on this, the effect of thermoplastic elastomer (TPE) toughening modification on the structure and properties of UHMWPE fibers was investigated. Transmission electron microscopy (TEM) revealed that the TPE phases were uniformly dispersed within the continuous UHMWPE matrix, forming a distinct morphology. The degree of orientation (f 110) generally increased with rising TPE content, indicating that TPE promotes orientation. The interaction between TPE content and drawing ratio (DR) enhanced the knot strength of the blended fibers and reduced the strength loss ratio. This study discusses the effects of TPE content on the morphology, crystalline structure, thermal properties, and mechanical performance of the doped fibers. Based on these findings, a mechanism by which TPE modifies UHMWPE fibers is proposed. The main effects of TPE content and DR, as well as their interaction on tensile properties, have been analyzed using analysis of variance (ANOVA).

增强和增韧的聚乙烯钓鱼纤维已引起越来越多的关注,以满足现代渔业的业务需求。在本研究中,制备了改性超高分子量聚乙烯(UHMWPE)颗粒,加入高密度聚乙烯(HDPE)颗粒和15%的颗粒粉末,以制备增强聚乙烯纤维。在此基础上,研究了热塑性弹性体(TPE)增韧改性对超高分子量聚乙烯(UHMWPE)纤维结构和性能的影响。透射电子显微镜(TEM)显示,TPE相均匀分散在连续的UHMWPE基体中,形成了独特的形态。取向度(f110)普遍随TPE含量的增加而增加,说明TPE促进了取向。TPE含量与拉伸比(DR)的相互作用提高了混纺纤维的结强度,降低了强度损失率。本研究讨论了TPE含量对掺杂纤维的形貌、晶体结构、热性能和力学性能的影响。基于这些发现,提出了TPE改性超高分子量聚乙烯纤维的机理。利用方差分析(ANOVA)分析了TPE含量和DR对拉伸性能的主要影响,以及它们之间的相互作用。
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引用次数: 0
Preparation of Surface-Modified Zinc Oxide Nano-Filled PE Films and Their Weathering Resistance Under Different Indoor Artificial Accelerated Aging Methods 表面改性氧化锌纳米填充PE薄膜的制备及不同室内人工加速老化方法下的耐候性
IF 2.8 3区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-12-24 DOI: 10.1002/app.70170
Ablat Ablimit, Linyang Fan, Min Liu, Yan Li, Mamatjan Yimit

When used outdoors, polyethylene (PE) film is exposed to ultraviolet radiation with a wavelength of 300 nm, causing molecular chain breakage and leading to deterioration of the film's mechanical properties. To enhance the film's weather resistance, this study modified nano-ZnO (zinc oxide) using different coupling agents. The ultraviolet transmittance and mechanical properties of PE films modified with nano-ZnO incorporating various coupling agents were investigated. The γ-aminopropyltriethoxysilane coupling agent (KH550) was selected. The KH550-ZnO/PE film achieved a tensile strength of 34.2 MPa while providing effective UV shielding with minimal visible light blocking. The aging behavior of KH550-modified nano-ZnO-filled PE films under indoor accelerated aging conditions was investigated. By comparing the mechanical properties and UV shielding performance of PE films with varying nano-ZnO concentrations, the optimal loading was determined to be 4 wt%. PE films containing 4 wt% nano-ZnO demonstrated superior weather resistance in pure UV aging tests, maintaining 88.22% tensile strength retention after 40 days of pure UV exposure. In thermo-oxidative aging tests without UV influence, the 4 wt% maintained a tensile strength retention rate of 69.23%. However, in the thermo-oxidative photoaging test, the presence of moisture led to increased hydroxyl radical generation under the photocatalytic effect of nano-ZnO. This resulted in degradation of the modified PE film segments by hydroxyl radicals, manifesting as reduced tensile strength. Furthermore, three-dimensional polymer aging visualization revealed that changes in carbonyl and carboxyl groups within the film also followed the aforementioned aging patterns. This work aims to extend the service life of agricultural films used in high-temperature, dry environments by incorporating modified nano-ZnO.

{"title":"Preparation of Surface-Modified Zinc Oxide Nano-Filled PE Films and Their Weathering Resistance Under Different Indoor Artificial Accelerated Aging Methods","authors":"Ablat Ablimit,&nbsp;Linyang Fan,&nbsp;Min Liu,&nbsp;Yan Li,&nbsp;Mamatjan Yimit","doi":"10.1002/app.70170","DOIUrl":"https://doi.org/10.1002/app.70170","url":null,"abstract":"<div>\u0000 \u0000 <p>When used outdoors, polyethylene (PE) film is exposed to ultraviolet radiation with a wavelength of 300 nm, causing molecular chain breakage and leading to deterioration of the film's mechanical properties. To enhance the film's weather resistance, this study modified nano-ZnO (zinc oxide) using different coupling agents. The ultraviolet transmittance and mechanical properties of PE films modified with nano-ZnO incorporating various coupling agents were investigated. The γ-aminopropyltriethoxysilane coupling agent (KH550) was selected. The KH550-ZnO/PE film achieved a tensile strength of 34.2 MPa while providing effective UV shielding with minimal visible light blocking. The aging behavior of KH550-modified nano-ZnO-filled PE films under indoor accelerated aging conditions was investigated. By comparing the mechanical properties and UV shielding performance of PE films with varying nano-ZnO concentrations, the optimal loading was determined to be 4 wt%. PE films containing 4 wt% nano-ZnO demonstrated superior weather resistance in pure UV aging tests, maintaining 88.22% tensile strength retention after 40 days of pure UV exposure. In thermo-oxidative aging tests without UV influence, the 4 wt% maintained a tensile strength retention rate of 69.23%. However, in the thermo-oxidative photoaging test, the presence of moisture led to increased hydroxyl radical generation under the photocatalytic effect of nano-ZnO. This resulted in degradation of the modified PE film segments by hydroxyl radicals, manifesting as reduced tensile strength. Furthermore, three-dimensional polymer aging visualization revealed that changes in carbonyl and carboxyl groups within the film also followed the aforementioned aging patterns. This work aims to extend the service life of agricultural films used in high-temperature, dry environments by incorporating modified nano-ZnO.</p>\u0000 </div>","PeriodicalId":183,"journal":{"name":"Journal of Applied Polymer Science","volume":"143 10","pages":""},"PeriodicalIF":2.8,"publicationDate":"2025-12-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146136463","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effective Local, Crystallization Degree and Microstructure Dependent Thermo-Elastic Properties of an Injection Molded i-PP Component via a Multiscale Approach and Their Impact on Warpage Simulations 基于多尺度方法的i-PP注塑成型构件的有效局部、结晶度和微观结构热弹性性能及其对翘曲模拟的影响
IF 2.8 3区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-12-24 DOI: 10.1002/app.70187
Gottfried Laschet, Jonathan Alms, Maximilian K. Heym, Maximilian Gamerdinger, Markus Apel, Christian Hopmann

In injection molding processes of semi-crystalline polymers, different cooling rates occur at the mold walls and in the part center leading to an inhomogeneous melt solidification and the formation of locally different spherulitic microstructures. To determine their effect on the local thermo-elastic properties and their impact on the part warpage, a multi-scale simulation scheme is used here to investigate the injection molding of an α-iPP stepped plate. After modeling the melt flow during the injection phase, the residual packing pressure is determined in the cooling phases. Then, the formation of the spherulite microstructure is calculated over a plate section with an athermal nucleation model. Based on the predicted effective lamella properties, the radial spherulite model is extended here. It permits deriving more accurate and less anisotropic effective thermo-elastic properties. The local mechanical properties vary strongly in accordance with the local crystallization degree. A generalized plane strain model is used to predict the warpage and shrinkage of the plate section during the in-mold cooling phase and after ejection. Simulations with either constant, mean properties or local ones show clearly that crystallization-dependent properties predict more accurately the warpage and shrinkage behavior compared to constant properties over the plate section.

{"title":"Effective Local, Crystallization Degree and Microstructure Dependent Thermo-Elastic Properties of an Injection Molded i-PP Component via a Multiscale Approach and Their Impact on Warpage Simulations","authors":"Gottfried Laschet,&nbsp;Jonathan Alms,&nbsp;Maximilian K. Heym,&nbsp;Maximilian Gamerdinger,&nbsp;Markus Apel,&nbsp;Christian Hopmann","doi":"10.1002/app.70187","DOIUrl":"https://doi.org/10.1002/app.70187","url":null,"abstract":"<div>\u0000 \u0000 <p>In injection molding processes of semi-crystalline polymers, different cooling rates occur at the mold walls and in the part center leading to an inhomogeneous melt solidification and the formation of locally different spherulitic microstructures. To determine their effect on the local thermo-elastic properties and their impact on the part warpage, a multi-scale simulation scheme is used here to investigate the injection molding of an α-iPP stepped plate. After modeling the melt flow during the injection phase, the residual packing pressure is determined in the cooling phases. Then, the formation of the spherulite microstructure is calculated over a plate section with an athermal nucleation model. Based on the predicted effective lamella properties, the radial spherulite model is extended here. It permits deriving more accurate and less anisotropic effective thermo-elastic properties. The local mechanical properties vary strongly in accordance with the local crystallization degree. A generalized plane strain model is used to predict the warpage and shrinkage of the plate section during the in-mold cooling phase and after ejection. Simulations with either constant, mean properties or local ones show clearly that crystallization-dependent properties predict more accurately the warpage and shrinkage behavior compared to constant properties over the plate section.</p>\u0000 </div>","PeriodicalId":183,"journal":{"name":"Journal of Applied Polymer Science","volume":"143 10","pages":""},"PeriodicalIF":2.8,"publicationDate":"2025-12-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146136481","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Fused Deposition Modeling of Industrial Waste LDPE-Polystyrene Blends: Comparing Low and Medium Melt Flow Index of LDPE Waste 工业废渣LDPE-聚苯乙烯共混物的熔融沉积模型:低熔体流动指数与中熔体流动指数的比较
IF 2.8 3区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-12-23 DOI: 10.1002/app.70213
Ahmed Afzal, Ayman Karaki, Anastasia H. Muliana, Hassan S. Bazzi, Eyad Masad, Marwan Khraisheh

This study explores the potential of additive manufacturing (AM) to upcycle industrial waste low-density polyethylene (LDPE) by investigating the effect of LDPE waste's melt flow index (MFI) on the printability of LDPE/polystyrene (PS) blends via fused deposition modeling (FDM) and the corresponding mechanical properties and fracture behaviors of the printed components. Two industrial LDPE waste grades with MFI values (0.8 and 4 g/10 min) were blended with PS and compatibilized using a styrene–ethylene–butylene–styrene (SEBS) copolymer. The printability of various LDPE/PS blend ratios was evaluated for their mechanical, rheological, thermal, and morphological properties. Based on this analysis, selected blend ratios were used for FDM printing. The mechanical properties and fracture behaviors of the 3D printed LDPE/PS were first assessed. The practical printability of the blends in challenging FDM conditions was then evaluated by fabricating complex, unsupported geometries, such as bridges, overhangs, and thin-walled cubes. The results revealed that LDPE with a higher MFI showed improved flowability but compromised ductility, while lower MFI improved structural integrity. An MFI of 4 g/10 min was identified as optimal, offering a balance between flowability and strength, enabling successful 3D printing. Adding SEBS compatibilizer showed enhanced interfacial adhesion, improved filament quality, and enhanced printability in bridging and overhang tests. However, these blends exhibited limitations in printing thin-walled structures as demonstrated by warping and layer delamination, caused by thermal gradients between the extrusion temperature and ambient conditions and uneven shrinkage during cooling. This study demonstrates the feasibility of converting industrial LDPE waste into functional materials for FDM through optimized MFI selection and blend design. The findings provide a pathway to integrate mixed plastic waste into additive manufacturing workflows.

{"title":"Fused Deposition Modeling of Industrial Waste LDPE-Polystyrene Blends: Comparing Low and Medium Melt Flow Index of LDPE Waste","authors":"Ahmed Afzal,&nbsp;Ayman Karaki,&nbsp;Anastasia H. Muliana,&nbsp;Hassan S. Bazzi,&nbsp;Eyad Masad,&nbsp;Marwan Khraisheh","doi":"10.1002/app.70213","DOIUrl":"https://doi.org/10.1002/app.70213","url":null,"abstract":"<p>This study explores the potential of additive manufacturing (AM) to upcycle industrial waste low-density polyethylene (LDPE) by investigating the effect of LDPE waste's melt flow index (MFI) on the printability of LDPE/polystyrene (PS) blends via fused deposition modeling (FDM) and the corresponding mechanical properties and fracture behaviors of the printed components. Two industrial LDPE waste grades with MFI values (0.8 and 4 g/10 min) were blended with PS and compatibilized using a styrene–ethylene–butylene–styrene (SEBS) copolymer. The printability of various LDPE/PS blend ratios was evaluated for their mechanical, rheological, thermal, and morphological properties. Based on this analysis, selected blend ratios were used for FDM printing. The mechanical properties and fracture behaviors of the 3D printed LDPE/PS were first assessed. The practical printability of the blends in challenging FDM conditions was then evaluated by fabricating complex, unsupported geometries, such as bridges, overhangs, and thin-walled cubes. The results revealed that LDPE with a higher MFI showed improved flowability but compromised ductility, while lower MFI improved structural integrity. An MFI of 4 g/10 min was identified as optimal, offering a balance between flowability and strength, enabling successful 3D printing. Adding SEBS compatibilizer showed enhanced interfacial adhesion, improved filament quality, and enhanced printability in bridging and overhang tests. However, these blends exhibited limitations in printing thin-walled structures as demonstrated by warping and layer delamination, caused by thermal gradients between the extrusion temperature and ambient conditions and uneven shrinkage during cooling. This study demonstrates the feasibility of converting industrial LDPE waste into functional materials for FDM through optimized MFI selection and blend design. The findings provide a pathway to integrate mixed plastic waste into additive manufacturing workflows.</p>","PeriodicalId":183,"journal":{"name":"Journal of Applied Polymer Science","volume":"143 10","pages":""},"PeriodicalIF":2.8,"publicationDate":"2025-12-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/app.70213","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146130170","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
期刊
Journal of Applied Polymer Science
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