Technical-economic assessment of 5-hydroxymethylfurfural production via catalytic hydrothermal synthesis from lignocellulosic forest residues

IF 3.5 2区 农林科学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Food and Bioproducts Processing Pub Date : 2024-09-27 DOI:10.1016/j.fbp.2024.09.021
Tiago Guimarães, Ricardo de Carvalho Bittencourt, Ana Márcia Macedo Ladeira Carvalho, Sebastião Renato Valverde, Marcelo Moreira da Costa
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Abstract

The 5-hydroxymethylfurfural is a high-value chemical that can be used as a raw material for the synthesis of biofuels and bioplastics. The use of forest woody residues as a source of biomass reduces the costs and environmental impacts associated with the process. The objective of this study was to optimize the conditions of catalytic hydrothermal synthesis of 5-HMF from the residue of three biomasses, and to carry out a technical-economic assessment of the feasibility of the process on an industrial scale. The materials used were forest woody residues, distilled water, acetic acid (CH3COOH), and niobium oxide (Nb2O5) as a reaction catalyst.The identification and quantification of the 5-HMF yield was monitored by high-performance liquid chromatography (HPLC). For the technical-economic assessment, the CAPCOST Estimation Software® was used, which allows estimating the capital and operation costs, as well as the financial indicators of the project. Under optimized conditions, the maximum yield of 5-HMF was 32.6 %, based on dry mass (bdm). The technical-economic assessment (TEA) indicated that the project is economically viable, considering a selling price of 5-HMF of 2.16 dollars/kg. The main financial indicators were CAPEX of 197.83 million dollars, OPEX of 99.78 million dollars, net present value (NPV) of 197.83 million dollars, internal rate of return (IRR) of 44 %, and the payback time of 2.25 years.
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利用木质纤维素森林残留物进行催化水热合成生产 5-羟甲基糠醛的技术经济评估
5- 羟甲基糠醛是一种高价值化学品,可用作合成生物燃料和生物塑料的原料。使用森林木质残渣作为生物质来源可降低该工艺的成本和对环境的影响。本研究旨在优化从三种生物质残渣中催化水热合成 5-HMF 的条件,并对该工艺在工业规模上的可行性进行技术经济评估。使用的材料为森林木质残留物、蒸馏水、乙酸(CH3COOH)和作为反应催化剂的氧化铌(Nb2O5)。在进行技术经济评估时,使用了 CAPCOST Estimation Software®,该软件可以估算资本和运营成本,以及项目的财务指标。在优化条件下,按干重(bdm)计算,5-HMF 的最高产量为 32.6%。技术经济评估(TEA)表明,考虑到 5-HMF 的销售价格为 2.16 美元/公斤,该项目在经济上是可行的。主要财务指标为:资本支出(CAPEX)1.9783 亿美元,运营支出(OPEX)9978 万美元,净现值(NPV)1.9783 亿美元,内部收益率(IRR)44%,投资回收期 2.25 年。
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来源期刊
Food and Bioproducts Processing
Food and Bioproducts Processing 工程技术-工程:化工
CiteScore
9.70
自引率
4.30%
发文量
115
审稿时长
24 days
期刊介绍: Official Journal of the European Federation of Chemical Engineering: Part C FBP aims to be the principal international journal for publication of high quality, original papers in the branches of engineering and science dedicated to the safe processing of biological products. It is the only journal to exploit the synergy between biotechnology, bioprocessing and food engineering. Papers showing how research results can be used in engineering design, and accounts of experimental or theoretical research work bringing new perspectives to established principles, highlighting unsolved problems or indicating directions for future research, are particularly welcome. Contributions that deal with new developments in equipment or processes and that can be given quantitative expression are encouraged. The journal is especially interested in papers that extend the boundaries of food and bioproducts processing. The journal has a strong emphasis on the interface between engineering and food or bioproducts. Papers that are not likely to be published are those: • Primarily concerned with food formulation • That use experimental design techniques to obtain response surfaces but gain little insight from them • That are empirical and ignore established mechanistic models, e.g., empirical drying curves • That are primarily concerned about sensory evaluation and colour • Concern the extraction, encapsulation and/or antioxidant activity of a specific biological material without providing insight that could be applied to a similar but different material, • Containing only chemical analyses of biological materials.
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