Enhancing durability and oil-water separation efficiency with plasma-treated graphene oxide coated mesh

Abstract

In recent years, there has been a surge in interest surrounding the fabrication and utilization of superhydrophobic and superhydrophilic surfaces, driven by their exceptional functionalities and properties. Graphene Oxide (GO) has inherent hydrophilicity and underwater superoleophobicity, which has made this material a particularly capable candidate for oil-water separation. Addressing the persistent challenge of efficient oil-water separation in industrial contexts, this study presents the fabrication of a GO-coated stainless steel mesh via a facile dip coating method augmented by an intermediate two-step O₂ plasma treatment. The coated meshes were tested with various oil and water mixtures, including neutral, acidic, saline, and hot water, to find separation efficiency and recyclability. Notably, the meshes can achieve excellent separation efficiency of approximately 98.9 % and a superior flux of 11,464 L m⁻² h⁻¹ driven by gravity. This is a significant improvement over GO-coated meshes without O₂ plasma treatment. Moreover, the plasma-treated meshes exhibit robust long-term durability and chemical stability, maintaining high underwater oil contact angles ≥119° even after extended immersion in diverse pH mediums and salt solutions for 150 days. This work showcases the practical viability of plasma-treated GO-coated meshes for oil-water separation applications and establishes a framework for systematically evaluating their long-term performance in harsh immersion conditions.