Dynamic covalent epoxy network of hyperbranched-synergistic-supramolecular: Catalyst-free reprocessing, and application in carbon fiber composites recycling

Abstract

Plastic recycling, especially the recycling of thermosets, is a crucial step towards improving waste management and achieving economic recycling. Here, a method utilizing non-covalent supramolecular interactions and synergistic hyperbranched structures is reported to endow transesterification-based thermosetting materials with recyclability in the absence of a catalyst. A hyperbranched epoxy resin curing agent (HPCA) containing amide bonds, terminated by amine and ester, was designed and synthesized, and further cured with bisphenol A epoxy resin. The hyperbranched topological structure and its abundant amide bonds contribute to the formation of a dense hydrogen bonding network, enhancing the reprocessability, thermal, and mechanical properties of the material. As a result, the resin can be reprocessed by hot pressing at 190 °C and 10 MPa for 40 min without catalyst. Moreover, amide and ester bonds endow resin materials with excellent degradation performance in alkaline solutions, laying the foundation for the recycling and utilization of carbon fibers in composite materials.