Single step eco-efficient mild chemical process for the total valorisation of rice husk: a focus on the inorganics as a cement additive†

Abstract

The rice husk biomass remaining from the industrial processing of rice constitutes approximately 25 wt% of the edible rice produced, and its disposal is challenging due to its high silica content. Here, we describe the optimization of a single step innovative chemical process for the conversion of rice husk-based biomass into useable products which tackles all fractions of the input biomass. The chemical process consists of a single step hydrothermal low temperature treatment of rice husk biomass leading to three easy-to-recover fractions. With appropriate chemical treatments, each of these fractions can serve specific applications effectively, overcoming the issues present in the original biomass. This paper will present the treatment method and the optimization of chemical conditions for ideal fractionation as well as include the characterization of the recovered materials. Additionally, the paper will explore the use of one of these materials—the inorganic precipitate fraction (P), which is rich in calcium silicate hydrate (C–S–H) phase—as an additive to promote C–S–H nucleation in cementitious materials. The process also yields a liquid fraction (S) rich in sugars and soluble inorganic species, and a fibrous fraction (HR) containing lignin and cellulose residues. All these components were characterized to assess their suitability for potential applications. A detailed study on the application of these materials in the fields of plant biology and polymer science will be presented in (a) subsequent publication(s). The three fractions were characterized by a multi-technique approach involving PXRD, XRF, TGA/DSC, Electron microscopy and NMR. The above chemical process can be extended to any straw and husk-based cereal crops (wheat or barley), broadening and strengthening the bio-based industries and improving the circularity of food-related byproducts.