A temperature rise calculation model of wind turbine gearbox gear considering crack fault and tooth number difference

IF 2.6 4区 工程技术 Q3 ENERGY & FUELS IET Renewable Power Generation Pub Date : 2024-10-19 DOI:10.1049/rpg2.13145
Shiyu Lin, Hongshan Zhao, Weixin Yang, Xibei Li, Chengyan Sun
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Abstract

The crack fault of gear is usually accompanied by temperature rise. Therefore, to master the temperature characteristics of the cracked gear of the wind turbine gearbox, a temperature rise calculation model of wind turbine gearbox gear considering crack fault and tooth number difference is proposed. Firstly, the time-varying meshing stiffness model of the cracked gear considering the tooth number difference is established based on the potential energy method. Secondly, the calculation method of the meshing surface normal load of the cracked gear is deduced. Thirdly, the temperature rise calculation model of the meshing surface of the cracked gear is constructed based on Blok flash temperature theory. Finally, the data of the high-speed gear of a wind turbine gearbox in northern China is selected for simulation verification. By comparing with the finite element method, the effectiveness of the proposed method is verified. The simulation results reveal the gear temperature characteristics of the wind turbine gearbox with different crack ratios. The research can provide some theoretical support for the accurate fault diagnosis and maintenance of wind turbine gearbox, and can also be applied to the fault diagnosis of gear cracks in other mechanical structures with a large transmission ratio.

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考虑裂缝故障和齿数差异的风力涡轮机齿轮箱齿轮温升计算模型
齿轮的裂纹故障通常伴随着温升。因此,为掌握风电齿轮箱裂纹齿轮的温度特性,提出了考虑裂纹故障和齿数差的风电齿轮箱齿轮温升计算模型。首先,基于势能法建立了考虑齿数差的裂纹齿轮时变啮合刚度模型。其次,推导了裂纹齿轮啮合面法向载荷的计算方法。第三,基于布洛克闪点温度理论,构建了裂纹齿轮啮合面的温升计算模型。最后,选取中国北方某风力发电机齿轮箱高速齿轮的数据进行仿真验证。通过与有限元法的比较,验证了所提方法的有效性。仿真结果揭示了不同裂纹比风力发电机齿轮箱的齿轮温度特性。该研究可为风电齿轮箱的精确故障诊断和维护提供一定的理论支持,也可应用于其他大传动比机械结构的齿轮裂纹故障诊断。
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来源期刊
IET Renewable Power Generation
IET Renewable Power Generation 工程技术-工程:电子与电气
CiteScore
6.80
自引率
11.50%
发文量
268
审稿时长
6.6 months
期刊介绍: IET Renewable Power Generation (RPG) brings together the topics of renewable energy technology, power generation and systems integration, with techno-economic issues. All renewable energy generation technologies are within the scope of the journal. Specific technology areas covered by the journal include: Wind power technology and systems Photovoltaics Solar thermal power generation Geothermal energy Fuel cells Wave power Marine current energy Biomass conversion and power generation What differentiates RPG from technology specific journals is a concern with power generation and how the characteristics of the different renewable sources affect electrical power conversion, including power electronic design, integration in to power systems, and techno-economic issues. Other technologies that have a direct role in sustainable power generation such as fuel cells and energy storage are also covered, as are system control approaches such as demand side management, which facilitate the integration of renewable sources into power systems, both large and small. The journal provides a forum for the presentation of new research, development and applications of renewable power generation. Demonstrations and experimentally based research are particularly valued, and modelling studies should as far as possible be validated so as to give confidence that the models are representative of real-world behavior. Research that explores issues where the characteristics of the renewable energy source and their control impact on the power conversion is welcome. Papers covering the wider areas of power system control and operation, including scheduling and protection that are central to the challenge of renewable power integration are particularly encouraged. The journal is technology focused covering design, demonstration, modelling and analysis, but papers covering techno-economic issues are also of interest. Papers presenting new modelling and theory are welcome but this must be relevant to real power systems and power generation. Most papers are expected to include significant novelty of approach or application that has general applicability, and where appropriate include experimental results. Critical reviews of relevant topics are also invited and these would be expected to be comprehensive and fully referenced. Current Special Issue. Call for papers: Power Quality and Protection in Renewable Energy Systems and Microgrids - https://digital-library.theiet.org/files/IET_RPG_CFP_PQPRESM.pdf Energy and Rail/Road Transportation Integrated Development - https://digital-library.theiet.org/files/IET_RPG_CFP_ERTID.pdf
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