Double-layer microencapsulation of ammonium polyphosphate and its enhancement on the hydrophobicity and flame retardancy of cellulose paper.

Abstract

Cellulose paper is a flammable and hygroscopic material, which limits its application. In this paper, melamine-formaldehyde resin (MF) and silane coupling agents were used to microencapsulate ammonium polyphosphate (Si@MFAPP) in turn and added to the fibers suspension to prepare hydrophobic and flame-retardant cellulose paper. It was found that the surface of the ammonium polyphosphate (APP) was smooth with the water solubility of 0.24 g/100 mL. After microencapsulation with MF, the surface of MFAPP became rough, and the solubility was reduced to 0.1 g/100 mL. When further encapsulation with polysiloxanes, the surface showed significantly higher roughness, and a lotus leaf-like microspherical structure was formed. Specifically, its solubility decreased to 0.04 g/100 mL. In addition, the residual char weight of Si@MFAPP at 800 °C was increased from 25.27 % to 38.56 %. The water contact angle (WCA) of MFAPP/Pulp increased from 84.23° to 90.78°, and the limiting oxygen index (LOI) increased from 31.8 % to 34.1 %, meaning that the flame retardancy was obviously raised. The WCA of Si@MFAPP/Pulp enhanced to 96.45°, and the LOI was 34.5 %, meaning that the hydrophobicity was further raised. Therefore, Si@MFAPP significantly improved the flame-retardancy and hydrophobicity of the cellulose paper.