Research on Control System of Truss Manipulator and Inspection of Various Motion Mechanisms

IF 0.4 Q4 ENGINEERING, MECHANICAL Journal of Machinery Manufacture and Reliability Pub Date : 2024-11-25 DOI:10.1134/S1052618824701334
X. Wang, Q. S. Chen, H. Yu, H. Liu
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Abstract

With the development of high voltage power stations, indoor inspection has been transformed from manual mode to mechanization and intelligence, which not only ensures the safety of personnel, but also improves the efficiency and quality of inspection. Among them, the manipulator plays an important role, which can perform various maintenance, installation, disassembly and other work. In order to better understand the motion mechanism of the manipulator, the paper studies the control system of the truss manipulator and its various motion mechanisms. The results show that the control system of the truss manipulator is mainly composed of the upper machine and the lower machine. The manipulator of the truss is controlled by the upper machine and the lower machine, including the disassembly and assembly of bolts. Finally, the movement mechanism of bolt disassembly, up and down movement and I-plate forward and backward movement are tested, and the corresponding limit speed and position are obtained during operation. For example, when bolt disassembly is performed, the maximum speed of the motor is 600 rpm, and the limit value of distance between the sensor and the upper and lower surface is 0.554 m. When moving up and down, the maximum speed is 900 rpm, and the limited distance between the sensor and the upper lower surface is 0.278 m. When moving back and forth, the motor speed reaches 120 rpm, and the limit distance value is 0.346 m. This study provides more choices for the application of truss manipulator in substation, and has a more obvious promoting role.

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桁架机械手控制系统研究及各种运动机构检测
随着高压电站的发展,室内巡检已由人工模式向机械化、智能化转变,不仅保证了人员的安全,也提高了巡检的效率和质量。其中,机械手扮演着重要的角色,它可以完成各种检修、安装、拆卸等工作。为了更好地了解机械手的运动机理,本文研究了桁架机械手的控制系统及其各种运动机理。结果表明,桁架机械手的控制系统主要由上位机和下位机组成。桁架机械手由上位机和下位机控制,包括螺栓的拆卸和装配。最后,对螺栓拆卸、上下运动和工字板前后运动的运动机构进行测试,并在运行过程中得到相应的极限速度和位置。例如,在进行螺栓拆卸时,电机最高转速为 600 转/分,传感器与上下表面的距离极限值为 0.554 米;上下移动时,最高转速为 900 转/分,传感器与上下表面的极限距离为 0.278 米;前后移动时,电机转速达到 120 转/分,极限距离值为 0.346 米。该研究为桁架机械手在变电站中的应用提供了更多的选择,具有较为明显的促进作用。
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来源期刊
CiteScore
0.80
自引率
33.30%
发文量
61
期刊介绍: Journal of Machinery Manufacture and Reliability  is devoted to advances in machine design; CAD/CAM; experimental mechanics of machines, machine life expectancy, and reliability studies; machine dynamics and kinematics; vibration, acoustics, and stress/strain; wear resistance engineering; real-time machine operation diagnostics; robotic systems; new materials and manufacturing processes, and other topics.
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