Optimization and Control of a Stabilization Column for a Propylene-Producing Fluid Catalytic Cracking Process

IF 3.8 3区 工程技术 Q2 ENGINEERING, CHEMICAL Industrial & Engineering Chemistry Research Pub Date : 2024-11-27 DOI:10.1021/acs.iecr.4c03009
Jie Kong, Yang Wu, Tong Xia, Xin Zhang, Yuanxin Li, Lanyi Sun
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Abstract

Given the sustained growth in global propylene demand, advanced propylene catalytic cracking technologies are increasingly sophisticated. This paper enhances the stabilization column for catalytic cracking to align with high-productivity propylene catalytic cracking. Optimization focuses on equipment and operating costs, with a comparative analysis of different dividing wall column configurations. Results show the side-stripper column (SSC) offers the best economic and environmental performance, reducing total annual cost (TAC) by 23.34% and CO2 emissions by 24.14%. Further energy savings and CO2 emissions reductions are achieved by recovering waste heat from stable gasoline in the SSC process. Compared to the base configuration, the SSC process with heat recovery reduces TAC by 46.26% and CO2 emissions by 50.88%. Additionally, the SSC process with heat recovery shows excellent dynamic characteristics under feed flow rate and composition disturbances, establishing a rational control scheme.

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优化和控制丙烯生产流体催化裂化工艺的稳定塔
鉴于全球丙烯需求的持续增长,先进的丙烯催化裂化技术日益成熟。本文对催化裂化的稳定塔进行了改进,以适应高生产率的丙烯催化裂化。优化的重点是设备和运营成本,并对不同的分馏壁柱配置进行了比较分析。结果表明,侧脱气塔(SSC)具有最佳的经济和环保性能,年总成本(TAC)降低了 23.34%,二氧化碳排放量降低了 24.14%。通过回收 SSC 工艺中稳定汽油的余热,可进一步节约能源和减少二氧化碳排放。与基本配置相比,带热量回收的 SSC 工艺的总成本降低了 46.26%,二氧化碳排放量降低了 50.88%。此外,带热回收的 SSC 工艺在进料流速和成分干扰下表现出优异的动态特性,建立了合理的控制方案。
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来源期刊
Industrial & Engineering Chemistry Research
Industrial & Engineering Chemistry Research 工程技术-工程:化工
CiteScore
7.40
自引率
7.10%
发文量
1467
审稿时长
2.8 months
期刊介绍: ndustrial & Engineering Chemistry, with variations in title and format, has been published since 1909 by the American Chemical Society. Industrial & Engineering Chemistry Research is a weekly publication that reports industrial and academic research in the broad fields of applied chemistry and chemical engineering with special focus on fundamentals, processes, and products.
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