{"title":"Effects of process parameters on deposition behavior and mechanical properties of alumina coatings by aerosol deposition","authors":"Bingying Xie, Rana Hassan-Naji, David A. Hall","doi":"10.1111/jace.20169","DOIUrl":null,"url":null,"abstract":"<p>As a novel coating spray technique, the aerosol deposition method is applied for the fabrication of dense, nanostructured ceramic coatings at room temperature via an impact consolidation mechanism. It is widely recognized that the successful deposition of coatings is strongly dependent on processing parameters during the deposition process. In this study, a brush-type aerosol generator was employed to enhance the continuity and stability of the aerosol supply. The uniformity of powder consumption at different packing densities was evaluated; an optimal loading density of 33% was identified for the alumina powders used in this study. Both simulation and experimental studies were performed to investigate the influence of gas flow rate and standoff distance (SoD) on coating fabrication and properties. The predicted particle impact velocity increased with increasing gas flow intensity and SoD, resulting in enhanced mechanical properties of the coatings, including adhesive strength and hardness. The maximum compressive residual stress value of 389 MPa was determined for an alumina coating fabricated at a gas flow rate of 20 L/min.</p>","PeriodicalId":200,"journal":{"name":"Journal of the American Ceramic Society","volume":"108 2","pages":""},"PeriodicalIF":3.5000,"publicationDate":"2024-10-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1111/jace.20169","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of the American Ceramic Society","FirstCategoryId":"88","ListUrlMain":"https://onlinelibrary.wiley.com/doi/10.1111/jace.20169","RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MATERIALS SCIENCE, CERAMICS","Score":null,"Total":0}
引用次数: 0
Abstract
As a novel coating spray technique, the aerosol deposition method is applied for the fabrication of dense, nanostructured ceramic coatings at room temperature via an impact consolidation mechanism. It is widely recognized that the successful deposition of coatings is strongly dependent on processing parameters during the deposition process. In this study, a brush-type aerosol generator was employed to enhance the continuity and stability of the aerosol supply. The uniformity of powder consumption at different packing densities was evaluated; an optimal loading density of 33% was identified for the alumina powders used in this study. Both simulation and experimental studies were performed to investigate the influence of gas flow rate and standoff distance (SoD) on coating fabrication and properties. The predicted particle impact velocity increased with increasing gas flow intensity and SoD, resulting in enhanced mechanical properties of the coatings, including adhesive strength and hardness. The maximum compressive residual stress value of 389 MPa was determined for an alumina coating fabricated at a gas flow rate of 20 L/min.
期刊介绍：
The Journal of the American Ceramic Society contains records of original research that provide insight into or describe the science of ceramic and glass materials and composites based on ceramics and glasses. These papers include reports on discovery, characterization, and analysis of new inorganic, non-metallic materials; synthesis methods; phase relationships; processing approaches; microstructure-property relationships; and functionalities. Of great interest are works that support understanding founded on fundamental principles using experimental, theoretical, or computational methods or combinations of those approaches. All the published papers must be of enduring value and relevant to the science of ceramics and glasses or composites based on those materials.
Papers on fundamental ceramic and glass science are welcome including those in the following areas:
Enabling materials for grand challenges[...]
Materials design, selection, synthesis and processing methods[...]
Characterization of compositions, structures, defects, and properties along with new methods [...]
Mechanisms, Theory, Modeling, and Simulation[...]
JACerS accepts submissions of full-length Articles reporting original research, in-depth Feature Articles, Reviews of the state-of-the-art with compelling analysis, and Rapid Communications which are short papers with sufficient novelty or impact to justify swift publication.
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