Preparation of silver-coated polystyrene microspheres intermediated with polyaniline and their application in array-patterned anisotropic conductive films

IF 23.2 2区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Advanced Composites and Hybrid Materials Pub Date : 2024-12-21 DOI:10.1007/s42114-024-01160-6
Changxiang Hao, Junde Chen, Yonghao Chen, Chengwei Jiang, Ziqiang Wang, Tingting Pan, Xing Cheng, Yanqing Tian
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Abstract

Array-patterned anisotropic conductive films (A-ACFs) possessing periodically arranged conductive particles distributed in curable resins can have high circuit-bonding precision; however, the preparation of A-ACFs is a challenging work. On the other hand, the traditional electrolysis coating of metal on polymer cores as the conductive particles needs long preparation steps. Herein, a new simplified approach uses polyaniline (PANI) as an intermediate layer to wrap the polystyrene (PS) microspheres and also chelate silver to prepare silver-coated PS microspheres (PS@PANI@Ag). Through a series of experimental regulation, neat PS@PANI@Ag microspheres with an average diameter of 4.73 ± 0.13 μm possessing a silver layer of about 65 nm and weight percentage of 23.6% were prepared. For developing A-ACFs, an approach is loading the prepared particles into the microcavities with a diameter of 6 μm and depth of 4 μm in silicon template through rubbing assembly process, transferring these particles onto the surface of a kind of chosen polymerizable acrylate resin to keep their periodicity, and embedding these particles in the polymeric resin films. These A-ACFs were used to bond indium-tin-oxide (ITO) and flexible-printed circuits (FPC) with 200-μm spacing to achieve low connection resistance of 1.78 ± 0.03 Ω/0.4 mm2 and high insulation resistance over 200 MΩ. After aging at 85 °C and 85% relative humidity condition for 120 h, the connection resistance change is less 9.8%, showing the bonded device’s good environmental stability. The anisotropic property was also demonstrated using a homemade device through turning LEDs on or off. Therefore, the conductive particles’ and A-ACFs’ preparation methods may provide new insights for ACFs’ designing strategy and application in industry.

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来源期刊
CiteScore
26.00
自引率
21.40%
发文量
185
期刊介绍: Advanced Composites and Hybrid Materials is a leading international journal that promotes interdisciplinary collaboration among materials scientists, engineers, chemists, biologists, and physicists working on composites, including nanocomposites. Our aim is to facilitate rapid scientific communication in this field. The journal publishes high-quality research on various aspects of composite materials, including materials design, surface and interface science/engineering, manufacturing, structure control, property design, device fabrication, and other applications. We also welcome simulation and modeling studies that are relevant to composites. Additionally, papers focusing on the relationship between fillers and the matrix are of particular interest. Our scope includes polymer, metal, and ceramic matrices, with a special emphasis on reviews and meta-analyses related to materials selection. We cover a wide range of topics, including transport properties, strategies for controlling interfaces and composition distribution, bottom-up assembly of nanocomposites, highly porous and high-density composites, electronic structure design, materials synergisms, and thermoelectric materials. Advanced Composites and Hybrid Materials follows a rigorous single-blind peer-review process to ensure the quality and integrity of the published work.
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