The Impact of Bridging Additives on Wellbore Strengthening in Shallow Unconsolidated Formations

Abstract

Drilling wells in unconsolidated formations is commonly undertaken to extract drinking water and other applications, such as aquifer thermal energy storage (ATES). To increase the efficiency of an ATES system, the drilling campaigns are targeting greater depths and enlarging the wellbore diameter in the production section to enhance the flow rates. In these cases, wells are more susceptible to collapse. Drilling fluids for shallow formations often have little strengthening properties and, due to single-string well design, come into contact with both the aquifer and the overburden. Drilling fluids and additives are experimentally investigated to be used to improve wellbore stability in conditions simulating field conditions in unconsolidated aquifers with a hydraulic conductivity of around 10 m/d. The impact on wellbore stability is evaluated using a new experimental setup in which the filtration rate is measured, followed by the use of a fall cone penetrometer augmented with an accelerometer to directly test the wellbore strengthening, and imaging with a scanning electron microscope (SEM) to investigate the (micro)structure of the filter cakes produced. Twelve drilling fluids are investigated with different concentrations of bentonite, polyanionic cellulose (PAC), Xanthan Gum, calcium carbonate (CaCO₃), and aluminum chloride hexahydrate ([Al(H₂O)₆]Cl₃). The filtration results indicate that calcium carbonate, average d_p <20 μm, provides pore throat bridging and filter cake formation after approximately 2 min, compared to almost instantaneous discharge when using conventional drilling fluids. The drilling fluid containing 2% [Al(H₂O)₆]Cl₃ forms a thick (4 mm) yet permeable filter cake, resulting in high filtration losses. The fall cone results show a decrease of cone penetration depth up to 20.78%, and a 40.27% increase in deceleration time while penetrating the sample with CaCO₃ compared with conventional drilling fluid containing bentonite and PAC, indicating a significant strengthening effect. The drilling fluids that contain CaCO₃, therefore, show high promise for field implementation.