Experimental study on a smoke airflow CO filtration and elimination device based on particulate Co3O4 catalyst

IF 7.8 2区 环境科学与生态学 Q1 ENGINEERING, CHEMICAL Process Safety and Environmental Protection Pub Date : 2025-02-01 Epub Date: 2024-12-16 DOI:10.1016/j.psep.2024.12.062
Sheng He , Shuo Gao , Jia Li , Yitao Yu , Jianguo Wu , Jiaxin Shi , Xiao Wang , Xiaoyu Chen , Fubao Zhou
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Abstract

The large amounts of CO gas produced during tunnel blasting operations pose a serious threat to safe production, and finding an effective method to eliminate CO from smoke and airflow remains a significant challenge. Based on the characteristics of thermal regeneration and the principle of catalytic oxidation, we designed a CO filtration and elimination device for smoke and airflow that can perform in-situ thermal regeneration. The device eliminates CO by drawing it from the smoke and airflow and bringing it into contact with catalytic particles. The Co3O4 catalyst, synthesized through particle forming processes, exhibits good strength and catalytic activity, meeting the application requirements of the device. Catalyst regeneration is accomplished through in-situ heating and hot air purging. Multiple modular testing experiments validated the feasibility of the particle-based catalyst device. Subsequently, a full set of small-scale prototypes was developed, and CO concentration surge experiments demonstrated that under ambient humidity conditions of 61.2 %-68.5 %, the prototype achieved a CO elimination rate of 72.59 % after 500 seconds. Finally, full-scale tests in the Dalian Bay subsea tunnel further verified its practical performance, with CO elimination rates exceeding 71.4 % in two elimination cycles and a regeneration rate of over 98 %. The test results indicate that the smoke and airflow CO filtration and elimination device can effectively remove CO from smoke and airflow, and holds great potential for widespread application in tunnel blasting operations.
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基于微粒 Co3O4 催化剂的烟气流 CO 过滤和消除装置的实验研究
巷道爆破作业中产生的大量CO气体对安全生产构成了严重威胁,寻找有效的方法消除烟气和气流中的CO仍然是一个重大挑战。根据热再生的特点和催化氧化原理,设计了一种能够就地热再生的烟气和气流CO过滤消除装置。该装置通过从烟雾和气流中提取CO并使其与催化颗粒接触来消除CO。通过颗粒成型工艺合成的Co3O4催化剂具有良好的强度和催化活性,满足装置的应用要求。催化剂再生是通过原位加热和热风吹扫完成的。多次模块化测试实验验证了颗粒基催化剂装置的可行性。随后,研制了一套完整的小型样机,并进行了CO浓度骤升实验,结果表明,在环境湿度为61.2 %-68.5 %的条件下,样机在500 秒后的CO去除率为72.59 %。最后,在大连湾海底隧道进行了全尺寸试验,进一步验证了其实际性能,两次消除循环CO去除率超过71.4 %,再生率超过98 %。试验结果表明,该烟尘和气流CO过滤消除装置能有效去除烟尘和气流中的CO,在巷道爆破作业中具有广泛应用的潜力。
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来源期刊
Process Safety and Environmental Protection
Process Safety and Environmental Protection 环境科学-工程:化工
CiteScore
11.40
自引率
15.40%
发文量
929
审稿时长
8.0 months
期刊介绍: The Process Safety and Environmental Protection (PSEP) journal is a leading international publication that focuses on the publication of high-quality, original research papers in the field of engineering, specifically those related to the safety of industrial processes and environmental protection. The journal encourages submissions that present new developments in safety and environmental aspects, particularly those that show how research findings can be applied in process engineering design and practice. PSEP is particularly interested in research that brings fresh perspectives to established engineering principles, identifies unsolved problems, or suggests directions for future research. The journal also values contributions that push the boundaries of traditional engineering and welcomes multidisciplinary papers. PSEP's articles are abstracted and indexed by a range of databases and services, which helps to ensure that the journal's research is accessible and recognized in the academic and professional communities. These databases include ANTE, Chemical Abstracts, Chemical Hazards in Industry, Current Contents, Elsevier Engineering Information database, Pascal Francis, Web of Science, Scopus, Engineering Information Database EnCompass LIT (Elsevier), and INSPEC. This wide coverage facilitates the dissemination of the journal's content to a global audience interested in process safety and environmental engineering.
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