Study of Vibration-Ultrasonic Combined Fatigue on 7075-T6 Aluminum Alloy

IF 3.1 2区 材料科学 Q2 ENGINEERING, MECHANICAL Fatigue & Fracture of Engineering Materials & Structures Pub Date : 2024-10-28 DOI:10.1111/ffe.14466
Ziyu Zhao, Sen Tang, Mingsan Chen, Yongjie Liu, Chao He, Bo Xu, Chong Wang, Qingyuan Wang
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Abstract

Components in aero-engine are likely excited in multiple resonance models in dynamic loads. This paper proposes an accelerated fatigue testing method that combines the vibration test with ultrasonic loading to develop a feasible experimental system for combined cycle fatigue (CCF) and explore the CCF characteristics in the high cycle fatigue (HCF) associated with very high cycle fatigue (VHCF) conditions. A thin plate specimen of 7075-T6 aluminum alloy with two natural frequencies of 2 and 20 kHz is designed for the experiment. The stress waveform and distribution during real-time monitoring provide validation for the method. Finally, the influences of composite loads are demonstrated by exploring the characteristics of the SN curves and fracture morphology. The results suggest that the increase in both axial and bending stress markedly diminishes fatigue life, while the difference in stress levels under combined loading is revealed through variations in fatigue striation morphology.

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7075-T6铝合金振动-超声复合疲劳研究
航空发动机部件在动载荷作用下很可能产生多重共振。提出了一种振动试验与超声加载相结合的加速疲劳试验方法,建立了可行的联合循环疲劳试验系统,探讨了高周疲劳(HCF)伴随甚高周疲劳(VHCF)工况下的联合循环疲劳特性。设计了固有频率为2 kHz和20 kHz的7075-T6铝合金薄板试样进行实验。实时监测过程中的应力波形和分布为该方法提供了验证。最后,通过对S-N曲线和断裂形态特征的研究,论证了复合载荷的影响。结果表明,轴向和弯曲应力的增加都显著降低了疲劳寿命,而复合载荷下应力水平的差异通过疲劳条纹形貌的变化来揭示。
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来源期刊
CiteScore
6.30
自引率
18.90%
发文量
256
审稿时长
4 months
期刊介绍: Fatigue & Fracture of Engineering Materials & Structures (FFEMS) encompasses the broad topic of structural integrity which is founded on the mechanics of fatigue and fracture, and is concerned with the reliability and effectiveness of various materials and structural components of any scale or geometry. The editors publish original contributions that will stimulate the intellectual innovation that generates elegant, effective and economic engineering designs. The journal is interdisciplinary and includes papers from scientists and engineers in the fields of materials science, mechanics, physics, chemistry, etc.
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