Influence of the defect size, type, and position on the High Cycle Fatigue behavior of Ti-6Al-4V processed by laser powder bed fusion

IF 5.7 2区 材料科学 Q1 ENGINEERING, MECHANICAL International Journal of Fatigue Pub Date : 2024-12-25 DOI:10.1016/j.ijfatigue.2024.108783
Matthieu Bonneric , Nicolas Saintier , Driss El Khoukhi , Jeremie Bega
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Abstract

The present paper analyzes separately the effect of the features of the typical AM defects on the fatigue resistance of Ti-6Al-4V alloy. To do so, different defect population in terms of sizes and morphologies were obtained by varying the L-PBF process parameters. The distance of these defects with respect to the surface was also controlled. A uniaxial fatigue testing campaign (R = −1) has then been conducted. The results have showed great influence of the nature of the defect population on the fatigue strength of Ti-6Al-4V alloy, for the case of surface crack initiation. The results have also allowed to quantify the criticality of internal defects with respect to their sizes and showed that the defect morphology has no influence on the fatigue strength for the case of internal crack initiation.
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缺陷尺寸、类型和位置对激光粉末床熔合Ti-6Al-4V高周疲劳行为的影响
本文分别分析了典型增材制造缺陷的特征对Ti-6Al-4V合金抗疲劳性能的影响。为此,通过改变L-PBF工艺参数,可以获得不同尺寸和形态的缺陷种群。这些缺陷相对于表面的距离也被控制。然后进行了单轴疲劳试验(R = - 1)。结果表明,在表面裂纹萌生的情况下,缺陷族的性质对Ti-6Al-4V合金的疲劳强度有很大影响。结果还允许量化内部缺陷的临界尺寸,并表明缺陷形态对内部裂纹萌生情况下的疲劳强度没有影响。
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来源期刊
International Journal of Fatigue
International Journal of Fatigue 工程技术-材料科学:综合
CiteScore
10.70
自引率
21.70%
发文量
619
审稿时长
58 days
期刊介绍: Typical subjects discussed in International Journal of Fatigue address: Novel fatigue testing and characterization methods (new kinds of fatigue tests, critical evaluation of existing methods, in situ measurement of fatigue degradation, non-contact field measurements) Multiaxial fatigue and complex loading effects of materials and structures, exploring state-of-the-art concepts in degradation under cyclic loading Fatigue in the very high cycle regime, including failure mode transitions from surface to subsurface, effects of surface treatment, processing, and loading conditions Modeling (including degradation processes and related driving forces, multiscale/multi-resolution methods, computational hierarchical and concurrent methods for coupled component and material responses, novel methods for notch root analysis, fracture mechanics, damage mechanics, crack growth kinetics, life prediction and durability, and prediction of stochastic fatigue behavior reflecting microstructure and service conditions) Models for early stages of fatigue crack formation and growth that explicitly consider microstructure and relevant materials science aspects Understanding the influence or manufacturing and processing route on fatigue degradation, and embedding this understanding in more predictive schemes for mitigation and design against fatigue Prognosis and damage state awareness (including sensors, monitoring, methodology, interactive control, accelerated methods, data interpretation) Applications of technologies associated with fatigue and their implications for structural integrity and reliability. This includes issues related to design, operation and maintenance, i.e., life cycle engineering Smart materials and structures that can sense and mitigate fatigue degradation Fatigue of devices and structures at small scales, including effects of process route and surfaces/interfaces.
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