Low-Power Characterization and Integration of Carbon Black Resistive Ink for Aerosol Jet-Printed RF Components

IF 3.4 0 ENGINEERING, ELECTRICAL & ELECTRONIC IEEE microwave and wireless technology letters Pub Date : 2024-11-22 DOI:10.1109/LMWT.2024.3497964
Koltin Grammer;John Albrecht;Prem Chahal;Matt Hodek;John Papapolymerou
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Abstract

Aerosol jet printing (AJP) is gaining attention in additive manufacturing research, especially in the discipline of microwave engineering. Currently, no reliable AJP method exists to fabricate resistors that are both electrically small and with a resistance compatible with waveguide impedances for use in microwave components. In this work, the commercially available Metalon JR-038 is characterized and used to fabricate a resistor that is $100~\mu $ m long by $250~\mu $ m wide for the first time to the best of our knowledge. This resistor was then used to fabricate a Ka-band Wilkinson power divider using only the AJP process.
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用于气溶胶喷射打印射频元件的炭黑电阻墨水的低功耗特性和集成
气溶胶喷射打印(AJP)是增材制造领域,尤其是微波工程领域的研究热点。目前,还没有可靠的AJP方法来制造用于微波元件的电阻器,这些电阻器既具有电性能小,又具有与波导阻抗兼容的电阻。在这项工作中,据我们所知,市售的Metalon JR-038被表征并首次用于制造长100~\mu $ m,宽250~\mu $ m的电阻器。然后使用该电阻器仅使用AJP工艺制造ka波段威尔金森功率分压器。
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