Evaluation of 2,3-butanediol derived from whey fermentation as an effective bio-based monomer for waterborne polyurethane dispersions.

IF 3.8 3区 化学 Q2 CHEMISTRY, MULTIDISCIPLINARY Frontiers in Chemistry Pub Date : 2025-01-06 eCollection Date: 2024-01-01 DOI:10.3389/fchem.2024.1516427
Lorena Germán-Ayuso, Rubén Cobos, Leire Lorenzo, Francisca Río, Soraya Prieto-Fernández, Tomás Roncal, José M Cuevas
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Abstract

Within the context of the circular economy, the transformation of agri-food waste or by-products into valuable products is essential to promoting a transition towards more sustainable and efficient utilisation of resources. Whey is a very abundant by-product of dairy manufacturing. Apart from partial reutilisation in animal feed or some food supplements, the sustainable management and disposal of whey still represent significant environmental challenges. In this work, whey is considered a valuable resource for producing high-value products, specifically 2,3-butanediol (2,3-BDO), which was produced through fermentation using the bacterial strain Lactococcus lactis 43103. The described process yielded a >90% purity of 2,3-BDO, which was evaluated as a potential chain extender in the synthesis of bio-based waterborne polyurethane dispersions (PUDs). The incorporation of whey-derived 2,3-BDO led to the development of PUDs with up to 90% bio-based content without detrimental effects on the process or liquid-phase properties. The combination of 100% bio-based polyether polyols with partially renewable L-lysine ethyl ester diisocyanate and whey-derived 2,3-BDO as a chain extender generated totally stable, low-particle-size water dispersions of amorphous polymers characterised by similar structure and molecular weight compared to those of alternative petroleum-based PUDs. These results open up the possibility of incorporating fermentation-derived 2,3-BDO as a totally renewable component in bio-based PUDs as potential sustainable resinous systems for further formulation of water-based coatings or adhesives.

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乳清发酵衍生的2,3-丁二醇作为水性聚氨酯分散体的有效生物基单体的评价。
在循环经济背景下,将农业食品废弃物或副产品转化为有价值的产品对于促进向更可持续和更有效地利用资源的过渡至关重要。乳清是乳制品生产过程中非常丰富的副产品。除了在动物饲料或某些食品补充剂中部分再利用外,乳清的可持续管理和处置仍然是重大的环境挑战。在这项工作中,乳清被认为是生产高价值产品的宝贵资源,特别是2,3-丁二醇(2,3- bdo),它是通过乳酸乳球菌43103菌株发酵生产的。所述工艺产生的2,3- bdo纯度为bbb90 %,被评价为合成生物基水性聚氨酯分散体(PUDs)的潜在扩链剂。乳清衍生的2,3- bdo的掺入导致了pud的发展,其生物基含量高达90%,而不会对工艺或液相特性产生不利影响。100%生物基聚醚多元醇与部分可再生的l -赖氨酸乙酯二异氰酸酯和乳清衍生的2,3- bdo作为扩链剂的组合产生了完全稳定、低粒径的无定形聚合物水分散体,其结构和分子量与替代石油基pud相似。这些结果开辟了将发酵衍生的2,3- bdo作为完全可再生成分纳入生物基pud的可能性,作为潜在的可持续树脂体系,用于水性涂料或粘合剂的进一步配方。
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来源期刊
Frontiers in Chemistry
Frontiers in Chemistry Chemistry-General Chemistry
CiteScore
8.50
自引率
3.60%
发文量
1540
审稿时长
12 weeks
期刊介绍: Frontiers in Chemistry is a high visiblity and quality journal, publishing rigorously peer-reviewed research across the chemical sciences. Field Chief Editor Steve Suib at the University of Connecticut is supported by an outstanding Editorial Board of international researchers. This multidisciplinary open-access journal is at the forefront of disseminating and communicating scientific knowledge and impactful discoveries to academics, industry leaders and the public worldwide. Chemistry is a branch of science that is linked to all other main fields of research. The omnipresence of Chemistry is apparent in our everyday lives from the electronic devices that we all use to communicate, to foods we eat, to our health and well-being, to the different forms of energy that we use. While there are many subtopics and specialties of Chemistry, the fundamental link in all these areas is how atoms, ions, and molecules come together and come apart in what some have come to call the “dance of life”. All specialty sections of Frontiers in Chemistry are open-access with the goal of publishing outstanding research publications, review articles, commentaries, and ideas about various aspects of Chemistry. The past forms of publication often have specific subdisciplines, most commonly of analytical, inorganic, organic and physical chemistries, but these days those lines and boxes are quite blurry and the silos of those disciplines appear to be eroding. Chemistry is important to both fundamental and applied areas of research and manufacturing, and indeed the outlines of academic versus industrial research are also often artificial. Collaborative research across all specialty areas of Chemistry is highly encouraged and supported as we move forward. These are exciting times and the field of Chemistry is an important and significant contributor to our collective knowledge.
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