Microstructural insights and temperature effects on wear resistance of CuNiIn coatings: Comparison of HVOF and HVAF processes

IF 6.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL Tribology International Pub Date : 2025-05-01 Epub Date: 2025-01-18 DOI:10.1016/j.triboint.2025.110541
Mostafa Fotoohinezhadkhales , Amit Roy , Fadhel Ben Ettouil , Martin Asuquo , Christian Moreau , Pantcho Stoyanov
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Abstract

Cu-based coatings are ideal for protecting aerospace and industrial components from wear and failure. Traditionally applied using high-temperature methods like Atmospheric Plasma Spraying (APS) and High-Velocity Oxy-Fuel (HVOF), these techniques often increase oxygen content in coatings. Low-temperature processes, such as High-Velocity Air-Fuel (HVAF), reduce oxygen content, costs, and energy use while maintaining performance. This study investigates CuNiIn coatings deposited via Internal Diameter High-Velocity Air-Fuel (ID-HVAF) and HVOF. Both processes produced dense coatings with minimal oxidation. Friction increased from ∼0.49 at 25°C to ∼0.7 at 450°C, with minimal wear at 25°C and significant wear at 450°C. Ex-situ analysis revealed copper oxides glaze at 25°C reduced friction, while abrasive grooves dominated wear at 450°C.
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温度对CuNiIn涂层耐磨性的影响:HVOF和HVAF工艺的比较
铜基涂层是保护航空航天和工业部件免受磨损和故障的理想选择。传统上使用的是高温方法,如大气等离子喷涂(APS)和高速氧燃料(HVOF),这些技术通常会增加涂层中的氧含量。低温工艺,如高速空气燃料(HVAF),在保持性能的同时减少氧气含量、成本和能源消耗。本文研究了内径高速空气燃料(ID-HVAF)和HVOF沉积的CuNiIn涂层。这两种工艺都能产生致密的涂层,氧化程度最低。摩擦从25°C时的0.49增加到450°C时的0.7,25°C时磨损最小,450°C时磨损显著。非原位分析表明,铜氧化物釉在25°C时减少了摩擦,而磨料槽在450°C时主要磨损。
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来源期刊
Tribology International
Tribology International 工程技术-工程:机械
CiteScore
10.10
自引率
16.10%
发文量
627
审稿时长
35 days
期刊介绍: Tribology is the science of rubbing surfaces and contributes to every facet of our everyday life, from live cell friction to engine lubrication and seismology. As such tribology is truly multidisciplinary and this extraordinary breadth of scientific interest is reflected in the scope of Tribology International. Tribology International seeks to publish original research papers of the highest scientific quality to provide an archival resource for scientists from all backgrounds. Written contributions are invited reporting experimental and modelling studies both in established areas of tribology and emerging fields. Scientific topics include the physics or chemistry of tribo-surfaces, bio-tribology, surface engineering and materials, contact mechanics, nano-tribology, lubricants and hydrodynamic lubrication.
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