A study on fatigue life evaluation of 42CrMo steel under cyclic loading based on metal magnetic memory method

IF 4.5 2区 材料科学 Q1 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Ndt & E International Pub Date : 2025-04-01 Epub Date: 2024-11-30 DOI:10.1016/j.ndteint.2024.103285
Hao Jiang , Laibin Zhang , Jianchun Fan , Zhitong Zhang , Kaiwen Wang
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Abstract

Accidents involving drilling tool fractures in the process of oil and gas resource exploration and development occur frequently, and there are few detection methods for detecting the residual fatigue life of drilling tool joints with irregular surfaces. Therefore, developing a quick and effective method to evaluate fatigue damage in drilling tool joints is particularly important. In this study, a fatigue life evaluation method for ferromagnetic materials was established based on metal magnetic memory (MMM) detection technology, which can be used in the petroleum industry to evaluate the remaining life of drilling tool joints. First, the relationship between the impact load and specimen fatigue life was determined through a simulation, followed by a fatigue test, and the magnetic signals on the surface of the specimen under different fatigue loads were collected. The effects of the three evaluation methods were compared, and it was found that dynamic time warping (DTW) was more accurate for the evaluation of metal fatigue. Finally, a fatigue damage evaluation model for ferromagnetic metallic materials was established, and the feasibility of the method was verified using test data. This method can effectively predict the remaining fatigue life of threaded specimens, and can be applied in the petroleum industry to evaluate the remaining fatigue life of drilling tool joints. This study provides guidance for the petroleum industry in ensuring the safety of drilling tools.
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基于金属磁记忆法的42CrMo钢循环载荷疲劳寿命评价研究
在油气资源勘探开发过程中,涉及钻具断裂的事故时有发生,而对于具有不规则表面的钻具接头的剩余疲劳寿命检测方法很少。因此,开发一种快速有效的评估钻具接头疲劳损伤的方法显得尤为重要。本研究建立了一种基于金属磁记忆(MMM)检测技术的铁磁性材料疲劳寿命评估方法,可用于石油工业中对钻井工具接头剩余寿命的评估。首先通过模拟确定冲击载荷与试样疲劳寿命的关系,然后进行疲劳试验,采集不同疲劳载荷下试样表面的磁信号。对比了三种评价方法的效果,发现动态时间翘曲法(DTW)对金属疲劳的评价更为准确。最后,建立了铁磁性金属材料疲劳损伤评价模型,并用试验数据验证了该方法的可行性。该方法可有效预测螺纹试件的剩余疲劳寿命,可应用于石油工业中对钻具接头的剩余疲劳寿命进行评价。该研究为石油工业确保钻井工具的安全提供了指导。
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来源期刊
Ndt & E International
Ndt & E International 工程技术-材料科学:表征与测试
CiteScore
7.20
自引率
9.50%
发文量
121
审稿时长
55 days
期刊介绍: NDT&E international publishes peer-reviewed results of original research and development in all categories of the fields of nondestructive testing and evaluation including ultrasonics, electromagnetics, radiography, optical and thermal methods. In addition to traditional NDE topics, the emerging technology area of inspection of civil structures and materials is also emphasized. The journal publishes original papers on research and development of new inspection techniques and methods, as well as on novel and innovative applications of established methods. Papers on NDE sensors and their applications both for inspection and process control, as well as papers describing novel NDE systems for structural health monitoring and their performance in industrial settings are also considered. Other regular features include international news, new equipment and a calendar of forthcoming worldwide meetings. This journal is listed in Current Contents.
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