Fragment tracking for microparticle breakage resulting from high-speed impacts

IF 4.6 2区 工程技术 Q2 ENGINEERING, CHEMICAL Powder Technology Pub Date : 2025-03-15 Epub Date: 2025-01-16 DOI:10.1016/j.powtec.2025.120657
Brandon J. Weindorf , Matthew Morrison , K. Todd Lowe , Wing Ng , Jim Loebig
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Abstract

Particle breakage is of great interest within multiple engineering disciplines, as applications exist in powder production, industrial pipe flow, and aircraft engines. While important, not many measurement techniques exist to directly measure particle breakage. This work introduces an image-based measurement technique and algorithm that detects breakage and tracks resulting fragments for high-speed particles. This allows for the breakage probability (or selection function) to be measured directly by comparing the number of particles that bounce to the number of particles that break for a given impact condition. The presented algorithm is also shown to have an uncertainty of no more than ±6%. Moreover, resulting fragment velocities and angles are related to initial impact conditions and compared with corresponding particle bounce results. The breakage algorithm is demonstrated on experimental data consisting of 150μm250μm sieved quartz incident on Grade 4 (commercially pure) titanium with speeds between 60m/s and 100m/s and a nominal angle of incidence of 30°. It is demonstrated that the technique yields good results as groups of fragments resulting from particle breakage are shown to have the same average rebounding angle and a lower average rebounding velocity compared to particles that bounce. These findings underscore the improved particle breakage measurements that this new technique achieves.

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高速撞击造成的微粒破碎碎片跟踪
颗粒破碎在许多工程学科中引起了极大的兴趣,在粉末生产、工业管道流动和飞机发动机中都有应用。虽然这很重要,但目前没有多少测量技术可以直接测量颗粒破碎。这项工作介绍了一种基于图像的测量技术和算法,用于检测高速颗粒的破碎和跟踪产生的碎片。这允许通过比较在给定的冲击条件下反弹的粒子数量和破裂的粒子数量来直接测量破碎概率(或选择函数)。该算法的不确定度不大于±6%。此外,得到的碎片速度和角度与初始冲击条件有关,并与相应的颗粒弹跳结果进行了比较。实验数据包括150μm - 250μm的石英以60m/s ~ 100m/s的速度入射到4级(商业纯)钛上,标称入射角为30°。结果表明,该技术产生了良好的效果,因为颗粒破碎产生的碎片组与反弹的颗粒相比具有相同的平均反弹角和较低的平均反弹速度。这些发现强调了这种新技术所实现的颗粒破碎测量的改进。
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来源期刊
Powder Technology
Powder Technology 工程技术-工程:化工
CiteScore
9.90
自引率
15.40%
发文量
1047
审稿时长
46 days
期刊介绍: Powder Technology is an International Journal on the Science and Technology of Wet and Dry Particulate Systems. Powder Technology publishes papers on all aspects of the formation of particles and their characterisation and on the study of systems containing particulate solids. No limitation is imposed on the size of the particles, which may range from nanometre scale, as in pigments or aerosols, to that of mined or quarried materials. The following list of topics is not intended to be comprehensive, but rather to indicate typical subjects which fall within the scope of the journal's interests: Formation and synthesis of particles by precipitation and other methods. Modification of particles by agglomeration, coating, comminution and attrition. Characterisation of the size, shape, surface area, pore structure and strength of particles and agglomerates (including the origins and effects of inter particle forces). Packing, failure, flow and permeability of assemblies of particles. Particle-particle interactions and suspension rheology. Handling and processing operations such as slurry flow, fluidization, pneumatic conveying. Interactions between particles and their environment, including delivery of particulate products to the body. Applications of particle technology in production of pharmaceuticals, chemicals, foods, pigments, structural, and functional materials and in environmental and energy related matters. For materials-oriented contributions we are looking for articles revealing the effect of particle/powder characteristics (size, morphology and composition, in that order) on material performance or functionality and, ideally, comparison to any industrial standard.
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