Effect of abrasive mass flow rate on energy efficiency in low-pressure supersonic abrasive air jet rock-slitting

IF 4.6 2区 工程技术 Q2 ENGINEERING, CHEMICAL Powder Technology Pub Date : 2025-03-31 Epub Date: 2025-01-21 DOI:10.1016/j.powtec.2025.120672
Jianping Wei , Yi Huang , Changjiang Chen , Dayang Yu , Dezhong Kong , Junhao Zhu , Yong Liu
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Abstract

The low-pressure supersonic abrasive air jet (AAJ) effectively addresses high containment pressures and hard rock. The energy distribution of the AAJ during travel rock-slitting is primarily influenced by the abrasive mass flow rate, which significantly impacts cutting efficiency. A CFD-DEM model was used to analyze the effects of nozzle travel speed and abrasive mass flow rate on particle velocity and energy distribution. Results indicate that under a constant nozzle travel speed, the impact kinetic energy varies with changes in the abrasive mass flow rate. The increase in abrasive mass flow rate enhances the energy of rock, but an upper limit exists. As nozzle travel speed increases, the optimal mass flow rate also rises. However, higher nozzle speeds reduce cutting efficiency due to shorter jet-rock contact time. Thus, selecting the optimal mass flow rate at lower nozzle speeds is an economical strategy for maximizing rock-breaking performance.

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磨料质量流量对低压超音速磨料空气射流切岩能量效率的影响
低压超音速磨料空气射流(AAJ)可以有效地解决高承压和坚硬岩石的问题。行程切岩过程中AAJ的能量分布主要受磨料质量流量的影响,磨料质量流量对切割效率有显著影响。采用CFD-DEM模型分析了喷嘴行程速度和磨料质量流量对颗粒速度和能量分布的影响。结果表明,在喷嘴行程速度一定的情况下,冲击动能随磨料质量流量的变化而变化。磨料质量流率的增加使岩石的能量增加,但存在一个上限。随着喷嘴行程速度的增大,最佳质量流量也随之增大。然而,较高的喷嘴速度会降低切割效率,因为射流与岩石的接触时间较短。因此,在较低喷嘴速度下选择最佳质量流量是实现破岩性能最大化的经济策略。
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来源期刊
Powder Technology
Powder Technology 工程技术-工程:化工
CiteScore
9.90
自引率
15.40%
发文量
1047
审稿时长
46 days
期刊介绍: Powder Technology is an International Journal on the Science and Technology of Wet and Dry Particulate Systems. Powder Technology publishes papers on all aspects of the formation of particles and their characterisation and on the study of systems containing particulate solids. No limitation is imposed on the size of the particles, which may range from nanometre scale, as in pigments or aerosols, to that of mined or quarried materials. The following list of topics is not intended to be comprehensive, but rather to indicate typical subjects which fall within the scope of the journal's interests: Formation and synthesis of particles by precipitation and other methods. Modification of particles by agglomeration, coating, comminution and attrition. Characterisation of the size, shape, surface area, pore structure and strength of particles and agglomerates (including the origins and effects of inter particle forces). Packing, failure, flow and permeability of assemblies of particles. Particle-particle interactions and suspension rheology. Handling and processing operations such as slurry flow, fluidization, pneumatic conveying. Interactions between particles and their environment, including delivery of particulate products to the body. Applications of particle technology in production of pharmaceuticals, chemicals, foods, pigments, structural, and functional materials and in environmental and energy related matters. For materials-oriented contributions we are looking for articles revealing the effect of particle/powder characteristics (size, morphology and composition, in that order) on material performance or functionality and, ideally, comparison to any industrial standard.
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