An Energy-Efficient Sintering Temperature Multimode Control and Optimization for High-Quality Ternary Cathode Materials

Future Batteries Pub Date : 2025-02-01 Epub Date: 2025-01-20 DOI:10.1016/j.fub.2025.100034
Jiayao Chen , Weihua Gui , Ning Chen , Wenjie Peng , Rui Liu , Xiaojun Zhou , Gui Gui , Yuqian Guo
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Abstract

The cathode material of lithium-ion battery plays a significant role in performance of new energy vehicles. However, the lack of an effective preparation temperature optimization method and the variability of working conditions lead to high energy consumption and low product consistency. For this reason, this paper proposes an energy-efficient sintering temperature multimode control and optimization method for high-quality ternary cathode materials. Firstly, a product performance model describing grain size variation, and an energy consumption model combining heat transfer mechanism are established. With the objectives of minimizing particle size error and energy consumption, and considering sintering conditions as constraints, a multi-objective optimization formulation is constructed. To obtain an optimal setting temperature, a two-stage with two-population strategy is introduced into the state transition algorithm. The two populations determine the optimization region from different directions in the first stage, and collaborate with each other to search in the second stage. Then, a model prediction control method based on the triple sliding window is designed to achieve temperature tracking under multiple working conditions accurately. Finally, a semi-physical simulation platform for roller kiln based on Speedgoat is developed to verify and test the feasibility and effectiveness of proposed method.
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高质量三元正极材料的节能烧结温度多模控制与优化
锂离子电池正极材料对新能源汽车的性能起着至关重要的作用。然而,由于缺乏有效的制备温度优化方法和工作条件的可变性,导致能耗高,产品一致性低。为此,本文提出了一种高效节能的高质量三元正极材料烧结温度多模控制与优化方法。首先,建立了描述晶粒尺寸变化的产品性能模型和结合传热机理的产品能耗模型;以粒度误差和能耗最小为目标,以烧结条件为约束条件,构建了多目标优化配方。为了获得最优设置温度,在状态转移算法中引入了两阶段双种群策略。两个种群在第一阶段从不同方向确定最优区域,在第二阶段相互协作进行搜索。然后,设计了一种基于三滑动窗的模型预测控制方法,实现了多工况下的精确温度跟踪。最后,开发了基于Speedgoat的辊道窑半物理仿真平台,验证了所提方法的可行性和有效性。
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