Development of a renewable technology for air heating and thermal cooling of sub-arctic mines using spray freezing

IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL International Journal of Thermal Sciences Pub Date : 2025-05-01 Epub Date: 2025-01-24 DOI:10.1016/j.ijthermalsci.2025.109704
Mohammaderfan Mohit , Saad Akhtar , Minghan Xu , Agus P. Sasmito
{"title":"Development of a renewable technology for air heating and thermal cooling of sub-arctic mines using spray freezing","authors":"Mohammaderfan Mohit ,&nbsp;Saad Akhtar ,&nbsp;Minghan Xu ,&nbsp;Agus P. Sasmito","doi":"10.1016/j.ijthermalsci.2025.109704","DOIUrl":null,"url":null,"abstract":"<div><div>Mining industry is associated with high energy consumption and greenhouse gas (GHG) emissions due to intensive extraction processes and reliance on fossil fuel, specifically propane and diesel. In remote mines located in sub-arctic climates, heating and cooling operations can take up to half of this energy consumption, highlighting the importance of exploring innovative clean alternatives. The present study investigates one emerging solution to address this energy demand, known as spray freezing, in which the solidification of water droplets is used to provide the heating and cooling needs of mines. A multiscale thermo-hydraulic framework for spray freezing is developed, coupling the multi-stage droplet solidification process with a reduced-order spray-droplet dynamics model. Parametric studies are conducted using the Monte-Carlo method to quantify the effects of operating parameters on the system performance. It is found that the heat rate and cooling capacity of the spray freezing system are predominantly influenced by water flow rate and air temperature. Increasing the water flow rate from 7.5 kg/s to 30 kg/s can increase the heat rate to up to 400%. The ice generation of the system depends most on the air temperature, increasing significantly when the temperature drops below the water nucleation point, approximately -14 °C. Eventually, a multi-variate regression method is used to derive three user-friendly correlations that predict the heat rate, outlet air temperature, and ice generation of the spray freezing system, allowing a quick evaluation of the system performance in on-site applications.</div></div>","PeriodicalId":341,"journal":{"name":"International Journal of Thermal Sciences","volume":"211 ","pages":"Article 109704"},"PeriodicalIF":5.0000,"publicationDate":"2025-05-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"International Journal of Thermal Sciences","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S1290072925000274","RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"2025/1/24 0:00:00","PubModel":"Epub","JCR":"Q1","JCRName":"ENGINEERING, MECHANICAL","Score":null,"Total":0}
引用次数: 0

Abstract

Mining industry is associated with high energy consumption and greenhouse gas (GHG) emissions due to intensive extraction processes and reliance on fossil fuel, specifically propane and diesel. In remote mines located in sub-arctic climates, heating and cooling operations can take up to half of this energy consumption, highlighting the importance of exploring innovative clean alternatives. The present study investigates one emerging solution to address this energy demand, known as spray freezing, in which the solidification of water droplets is used to provide the heating and cooling needs of mines. A multiscale thermo-hydraulic framework for spray freezing is developed, coupling the multi-stage droplet solidification process with a reduced-order spray-droplet dynamics model. Parametric studies are conducted using the Monte-Carlo method to quantify the effects of operating parameters on the system performance. It is found that the heat rate and cooling capacity of the spray freezing system are predominantly influenced by water flow rate and air temperature. Increasing the water flow rate from 7.5 kg/s to 30 kg/s can increase the heat rate to up to 400%. The ice generation of the system depends most on the air temperature, increasing significantly when the temperature drops below the water nucleation point, approximately -14 °C. Eventually, a multi-variate regression method is used to derive three user-friendly correlations that predict the heat rate, outlet air temperature, and ice generation of the spray freezing system, allowing a quick evaluation of the system performance in on-site applications.
查看原文
分享 分享
微信好友 朋友圈 QQ好友 复制链接
本刊更多论文
可再生亚北极矿井空气加热和热冷却喷雾冷冻技术的开发
由于密集的开采过程和对化石燃料(特别是丙烷和柴油)的依赖,采矿业与高能耗和温室气体(GHG)排放有关。在位于亚北极气候的偏远矿山,加热和冷却操作可能会消耗高达一半的能源消耗,这凸显了探索创新清洁替代方案的重要性。本研究调查了一种新兴的解决方案,以解决这种能源需求,被称为喷雾冷冻,其中水滴的凝固被用来提供矿山的加热和冷却需求。建立了喷雾凝固的多尺度热-水力框架,将多阶段液滴凝固过程与降阶喷雾-液滴动力学模型相结合。使用蒙特卡罗方法进行参数研究,以量化操作参数对系统性能的影响。研究发现,喷淋冷冻系统的热速率和制冷量主要受水流量和空气温度的影响。将水流量从7.5 kg/s增加到30 kg/s,可以将热率提高到400%。系统的产冰主要取决于空气温度,当温度降至水成核点(约-14℃)以下时,产冰量显著增加。最后,采用多元回归方法推导出三种用户友好的相关性,预测喷雾冷冻系统的热速率、出口空气温度和产冰量,从而可以在现场应用中快速评估系统性能。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
求助全文
约1分钟内获得全文 去求助
来源期刊
International Journal of Thermal Sciences
International Journal of Thermal Sciences 工程技术-工程:机械
CiteScore
8.10
自引率
11.10%
发文量
531
审稿时长
55 days
期刊介绍: The International Journal of Thermal Sciences is a journal devoted to the publication of fundamental studies on the physics of transfer processes in general, with an emphasis on thermal aspects and also applied research on various processes, energy systems and the environment. Articles are published in English and French, and are subject to peer review. The fundamental subjects considered within the scope of the journal are: * Heat and relevant mass transfer at all scales (nano, micro and macro) and in all types of material (heterogeneous, composites, biological,...) and fluid flow * Forced, natural or mixed convection in reactive or non-reactive media * Single or multi–phase fluid flow with or without phase change * Near–and far–field radiative heat transfer * Combined modes of heat transfer in complex systems (for example, plasmas, biological, geological,...) * Multiscale modelling The applied research topics include: * Heat exchangers, heat pipes, cooling processes * Transport phenomena taking place in industrial processes (chemical, food and agricultural, metallurgical, space and aeronautical, automobile industries) * Nano–and micro–technology for energy, space, biosystems and devices * Heat transport analysis in advanced systems * Impact of energy–related processes on environment, and emerging energy systems The study of thermophysical properties of materials and fluids, thermal measurement techniques, inverse methods, and the developments of experimental methods are within the scope of the International Journal of Thermal Sciences which also covers the modelling, and numerical methods applied to thermal transfer.
期刊最新文献
Mitigating turbine squealer rim hot spots: An experimental investigation of geometric scaling and aerothermal trade-offs under casing relative motion Coupled flow-heat transfer characteristics and thermodynamic optimization of the nested annular electrode ionic wind heatsink Influence of a magnetic field on the emergence of chaotic and periodic dynamics in a generalized Lorenz system with vertical throughflow under gravity modulation Experimental study on freezing process in a grooved heat pipe Enhanced capillary evaporation performance of bionic wicks inspired by Nepenthes
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
已复制链接
已复制链接
快去分享给好友吧!
我知道了
×
扫码分享
扫码分享
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:604180095
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1