The low boiling temperatures of Novec 649 and Novec 7100 dielectric fluids are advantageous for applications in electronic thermal management. This study examined pool boiling on thermal sprayed micro-porous aluminum oxide (Al2O3) coatings, which improved fluid imbibition and boiling stability compared to copper surfaces. The coated Al2O3 surfaces have higher critical heat fluxes (CHF) and enhanced heat transfer coefficients (HTC) than the plain copper surfaces for both the Novec 649 and Novec 7100 fluids. Novec 649 had up to 130 % higher HTC with a 62 % higher CHF than on a copper surface. Novec 7100 had 150 % higher HTC with a 92 % higher CHF. Boiling stability testing is crucial when developing modified surfaces. These tests showed that the coated surface boiling characteristics were stable with both Novec 649 and Novec 7100 after four days of boiling curve measurements up to CHF with steady boiling for 12 h between each boiling curve test. The CHF superheat was 7 °C higher on the copper surface with Novec 7100 than on the coated surface, indicating a lower HTC, mainly due to oxidation that reduced surface roughness. This study provides a systematic comparison of the performance and aging of thermal sprayed Al2O3 coated surfaces with those of copper surfaces. This aging test is vital for practical application, as it establishes the coating as a promising solution for high-performance, durable direct-immersion cooling of electronics using dielectric fluids.
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