Effects of wind velocity and cross spray on atomizing characteristics and dust removal efficiency of spray field

IF 4.6 2区 工程技术 Q2 ENGINEERING, CHEMICAL Powder Technology Pub Date : 2025-03-15 Epub Date: 2025-01-06 DOI:10.1016/j.powtec.2025.120626
Qun Zhou , Leilin Zhang , Wanlin Zhang , Yiding Dong , Jie Zhang
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Abstract

To improve the wind-resistant and capturing dust ability of a dust control spray, the influence of wind velocity and cross spray on the atomizing and dust control performances of spray field were investigated based on the self-constructed system. The results showed that the wind velocity had a certain weakening effect on the atomizing and dust suppression ability of a single spray, especially when the wind velocity exceeded 1.5 m/s, the condensation behavior between droplets increased and dust control efficiency decreased significantly. Meanwhile, the jet direction of a spray field was obviously deviated after 1.5 m/s, being harmful to the construction of a dust control spray. In contrast, cross spray could obviously enhance the wind-resistant ability of a dust control spray, while also enhancing coal dust control performance. For example, the cross spray formed by nozzles with a spacing of 10 cm had a 33.3 % increase in a critical wind velocity, from 1.5 m/s to 2.0 m/s; and showed a better atomizing and dust control characteristics than that of a single spray. Field application indicated that compared with that of the original spray, the newly constructed spray showed a better ability in controlling coal dust, of which control efficiency of total dust and respirable dust could be improved by 20.1 %, 24.4 %, reaching to 87.9 %, 83.8 %, respectively.

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风速和交叉喷雾对喷雾场雾化特性和降尘效率的影响
为提高抑尘喷雾的抗风和捕尘能力,在自建系统的基础上,研究了风速和交叉喷雾对喷雾场雾化和抑尘性能的影响。结果表明:风速对单次喷雾的雾化抑尘能力有一定的减弱作用,特别是当风速超过1.5 m/s时,雾滴间的凝结行为增加,抑尘效率显著降低;同时,在1.5 m/s后,喷雾场的喷射方向明显偏离,不利于防尘喷雾的施工。交叉喷淋可以明显增强抑尘喷雾的抗风能力,同时也能提高抑尘效果。例如,间距为10 cm的喷嘴形成的交叉喷雾将临界风速从1.5 m/s提高到2.0 m/s,提高了33.3%;并表现出比单一喷雾更好的雾化和抑尘特性。现场应用表明,与原喷淋相比,新型喷淋对煤尘的控制效果更好,总粉尘和呼吸性粉尘的控制效率分别提高20.1%、24.4%和87.9%、83.8%。
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来源期刊
Powder Technology
Powder Technology 工程技术-工程:化工
CiteScore
9.90
自引率
15.40%
发文量
1047
审稿时长
46 days
期刊介绍: Powder Technology is an International Journal on the Science and Technology of Wet and Dry Particulate Systems. Powder Technology publishes papers on all aspects of the formation of particles and their characterisation and on the study of systems containing particulate solids. No limitation is imposed on the size of the particles, which may range from nanometre scale, as in pigments or aerosols, to that of mined or quarried materials. The following list of topics is not intended to be comprehensive, but rather to indicate typical subjects which fall within the scope of the journal's interests: Formation and synthesis of particles by precipitation and other methods. Modification of particles by agglomeration, coating, comminution and attrition. Characterisation of the size, shape, surface area, pore structure and strength of particles and agglomerates (including the origins and effects of inter particle forces). Packing, failure, flow and permeability of assemblies of particles. Particle-particle interactions and suspension rheology. Handling and processing operations such as slurry flow, fluidization, pneumatic conveying. Interactions between particles and their environment, including delivery of particulate products to the body. Applications of particle technology in production of pharmaceuticals, chemicals, foods, pigments, structural, and functional materials and in environmental and energy related matters. For materials-oriented contributions we are looking for articles revealing the effect of particle/powder characteristics (size, morphology and composition, in that order) on material performance or functionality and, ideally, comparison to any industrial standard.
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