Process monitoring for tower pumping units under variable operational conditions: From an integrated multitasking perspective

IF 4.6 2区 计算机科学 Q1 AUTOMATION & CONTROL SYSTEMS Control Engineering Practice Pub Date : 2025-01-02 DOI:10.1016/j.conengprac.2024.106229
Jiusi Zhang , Kun Qian , Hao Luo , Yuanhong Liu , Xinyu Qiao , Xiaoyi Xu , Jilun Tian
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Abstract

Accurately monitoring the safe operation and dynamometer diagram inference of tower pumping units is crucial for process monitoring on drilling platforms. This paper proposes an integrated multitasking intelligent tower pumping unit process monitoring scheme facing variable operational conditions. The scheme proposes an unsupervised fault detection approach utilizing a multi-head self-attention mechanism neural network with a modified denoising autoencoder for tower pumping units without faulty data. The network robustness and reconstruction ability are enhanced through a multi-head attention mechanism layer added to the bottleneck layer, thereby effectively accomplishing the fault detection task. Furthermore, the scheme establishes the mapping relationship between electrical parameters and corresponding operational conditions of tower pumping units through a learning-based algorithm, which enables operational condition identification under variable conditions. Moreover, the scheme proposes a dynamometer diagram inference approach for tower pumping units under variable conditions, which accurately estimates the suspended load and displacement, to achieve an efficient inference process. The effectiveness of the proposed integrated multitasking intelligent tower pumping unit process monitoring scheme is validated through the real-world data provided by the Daqing Petroleum Institute.
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塔式抽油机在可变运行条件下的过程监控:从综合多任务的角度
准确监测塔式抽油机的安全运行和测功图推断是钻井平台过程监控的关键。提出了一种面向可变工况的多任务集成智能塔式抽油机过程监控方案。该方案针对无故障数据的塔式抽油机,提出了一种利用多头自关注机制神经网络和改进的去噪自编码器的无监督故障检测方法。通过在瓶颈层上增加多头关注机制层,增强网络的鲁棒性和重构能力,从而有效地完成故障检测任务。通过学习算法建立塔式抽油机电气参数与相应运行工况的映射关系,实现变工况下的运行工况识别。此外,该方案还提出了一种变工况下塔式抽油机的测功图推理方法,能够准确估计悬吊载荷和位移,实现了高效的推理过程。通过大庆石油学院提供的实际数据,验证了所提出的多任务集成智能塔式抽油机过程监控方案的有效性。
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来源期刊
Control Engineering Practice
Control Engineering Practice 工程技术-工程:电子与电气
CiteScore
9.20
自引率
12.20%
发文量
183
审稿时长
44 days
期刊介绍: Control Engineering Practice strives to meet the needs of industrial practitioners and industrially related academics and researchers. It publishes papers which illustrate the direct application of control theory and its supporting tools in all possible areas of automation. As a result, the journal only contains papers which can be considered to have made significant contributions to the application of advanced control techniques. It is normally expected that practical results should be included, but where simulation only studies are available, it is necessary to demonstrate that the simulation model is representative of a genuine application. Strictly theoretical papers will find a more appropriate home in Control Engineering Practice''s sister publication, Automatica. It is also expected that papers are innovative with respect to the state of the art and are sufficiently detailed for a reader to be able to duplicate the main results of the paper (supplementary material, including datasets, tables, code and any relevant interactive material can be made available and downloaded from the website). The benefits of the presented methods must be made very clear and the new techniques must be compared and contrasted with results obtained using existing methods. Moreover, a thorough analysis of failures that may happen in the design process and implementation can also be part of the paper. The scope of Control Engineering Practice matches the activities of IFAC. Papers demonstrating the contribution of automation and control in improving the performance, quality, productivity, sustainability, resource and energy efficiency, and the manageability of systems and processes for the benefit of mankind and are relevant to industrial practitioners are most welcome.
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