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A novel soft sensor modeling method based on gated stacked target-supervised VAE with variable weights 一种基于门控叠加目标监督变权VAE的软测量建模方法
IF 5.4 2区 计算机科学 Q1 AUTOMATION & CONTROL SYSTEMS Pub Date : 2024-11-30 DOI: 10.1016/j.conengprac.2024.106181
Liang Xu , Li Xie , Le Sun , Yuqing Cao
The variational autoencoder (VAE) has garnered extensive attention in the field of soft sensor modeling due to its superior capabilities in probabilistic data description and feature extraction. However, a single-layer VAE is challenging to extract higher-level features in the face of strong nonlinear process data. This paper proposes a gated stacked target-supervised VAE with variable weights (W-GSTVAE) to improve the modeling prediction performance of VAE. First, a stacked VAE is employed to enhance the feature extraction capability. In the pretraining phase, to enhance the correlation between the features and the target variable, feature learning is guided by incorporating the prediction error of target values into the loss function as well as calculating the maximum information coefficient between input and target variables. Meanwhile, in the fine-tuning phase, to make full use of shallow features, gated linear units are used to integrate the output features of each layer, fully exploiting the information from all layers. Finally, the effectiveness and superiority of the proposed model is demonstrated through two real industrial cases.
变分自编码器(VAE)由于其在概率数据描述和特征提取方面的优越性能,在软测量建模领域受到了广泛的关注。然而,面对强非线性过程数据,单层VAE难以提取更高级的特征。为了提高VAE的建模预测性能,提出了一种门控叠加变权目标监督VAE (W-GSTVAE)。首先,采用层叠VAE增强特征提取能力;在预训练阶段,为了增强特征与目标变量之间的相关性,将目标值的预测误差纳入损失函数,并计算输入与目标变量之间的最大信息系数来指导特征学习。同时,在微调阶段,为了充分利用浅层特征,采用门控线性单元对每一层的输出特征进行积分,充分利用各层的信息。最后,通过两个实际工业案例验证了该模型的有效性和优越性。
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引用次数: 0
Multi-dynamic target coverage tracking control strategy based on multi-UAV collaboration 基于多无人机协同的多动态目标覆盖跟踪控制策略
IF 5.4 2区 计算机科学 Q1 AUTOMATION & CONTROL SYSTEMS Pub Date : 2024-11-28 DOI: 10.1016/j.conengprac.2024.106170
Qiankun Sun , Weifeng Liu , Lei Cai
In response to the issues of mutual interference among multiple targets, dynamic changes in coverage area, and the difficulty in accurately estimating the optimal coverage positions during the coverage and tracking control process, this article proposes a multi-dynamic target coverage tracking control strategy based on Multiple Unmanned Aerial Vehicle (Multi-UAV) cooperation. To address the problem of estimating the number and location of optimal coverage points for multi-dynamic targets, we propose a dynamic estimation strategy of optimal coverage points for multi-dynamic targets; for the under-coverage problem, we propose an optimal coverage point estimation method for under-coverage conditions in order to improve the cost-effectiveness of coverage. Subsequently, a multi-UAV scheduling strategy based on the coverage cleanup cost is proposed, which assigns appropriate UAVs to perform coverage cleanup tasks for different coverage points. Addressing the performance constraints, path smoothness, collision avoidance, and path tracking problems of UAVs, we introduce B-spline-based multi-UAV path planning and line-of-sight-based guidance methods to achieve multi-UAV coverage tracking control for multi-dynamic targets. Finally, the proposed method is applied to an ocean oil spill coverage cleanup task. Both simulation and emulation results validate the theoretical findings and demonstrate the effectiveness of the proposed method for such applications.
针对多目标间相互干扰、覆盖区域动态变化以及覆盖跟踪控制过程中难以准确估计最优覆盖位置等问题,提出了一种基于多无人机(Multi-UAV)协作的多动态目标覆盖跟踪控制策略。针对多动态目标最优覆盖点的数量和位置估计问题,提出了一种多动态目标最优覆盖点的动态估计策略;针对欠覆盖问题,提出了一种欠覆盖条件下的最优覆盖点估计方法,以提高覆盖的成本效益。随后,提出了一种基于覆盖清理成本的多无人机调度策略,针对不同的覆盖点分配合适的无人机执行覆盖清理任务。针对无人机的性能约束、路径平滑、避碰和路径跟踪等问题,引入基于b样条的多无人机路径规划和基于视距的制导方法,实现多动态目标的多无人机覆盖跟踪控制。最后,将该方法应用于海洋溢油清理工作。仿真和仿真结果验证了理论结果,证明了该方法在此类应用中的有效性。
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引用次数: 0
High-precision control of a robotic arm using frequency-based data-driven methods 基于频率的数据驱动方法对机械臂进行高精度控制
IF 5.4 2区 计算机科学 Q1 AUTOMATION & CONTROL SYSTEMS Pub Date : 2024-11-28 DOI: 10.1016/j.conengprac.2024.106175
Philippe Schuchert, Alireza Karimi
Next-generation motion control systems require fast and precise control. However, advanced control strategies often rely on complex and costly system models. Data-driven methods have been proposed to design high-performance controllers without requiring a parametric model of the system. In particular, methods using frequency response functions (FRFs) have been widely applied to mechatronic systems due to their good performance, and the industry’s familiarity with obtaining FRFs. This paper applies a recently developed method to design a controller for an industrial robotic arm with three translational degrees of freedom, using only the FRF of the robot around different operating points. Focused on motion control, the objective is to attain the desired reference tracking performance through the design of a linear-parameter-varying (LPV) two-degree-of-freedom (2DoF) controller. Performance is further improved by tuning an additional filter to compensate for inaccuracies in the transmission.
下一代运动控制系统需要快速和精确的控制。然而,先进的控制策略往往依赖于复杂和昂贵的系统模型。数据驱动的方法已经被提出来设计高性能的控制器,而不需要系统的参数化模型。特别是利用频响函数(frf)的方法,由于其良好的性能,以及业界对获取频响函数的熟悉,已广泛应用于机电系统。本文应用最近发展的一种方法,仅利用机器人在不同工作点周围的频响,设计了具有三平移自由度的工业机械臂控制器。以运动控制为重点,通过设计一种线性变参数(LPV)二自由度(2DoF)控制器来实现理想的参考跟踪性能。通过调整额外的滤波器来补偿传输中的不准确性,性能得到进一步改善。
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引用次数: 0
An adaptive-node broad learning based incremental model for time-varying nonlinear distributed thermal processes 基于自适应节点广泛学习的时变非线性分布式热过程增量模型
IF 5.4 2区 计算机科学 Q1 AUTOMATION & CONTROL SYSTEMS Pub Date : 2024-11-26 DOI: 10.1016/j.conengprac.2024.106174
KangKang Xu , Hao Bao , Xi Jin , XianBing Meng , Zhan Li , XiaoLiang Zhao , LuoKe Hu
Distributed parameter systems (DPSs) widely exist in industrial thermal processes. Modeling of such processes is challenging for the following reasons: (1) nonlinear spatiotemporal coupling dynamics, (2) model uncertainty, and (3) time-varying dynamics. To address these problems, an adaptive-node broad learning (AN-BL) based incremental spatiotemporal model is developed for nonlinear time-varying DPSs. First, incremental kernel Karhunen–Loève (IK-KL) decouples nonlinear spatio-temporal coupling dynamics and derives adaptive spatial basis functions to represent the nonlinear time-varying dynamics in the spatial domain. The application of kernel method can better deal with nonlinear spatio-temporal characteristics. Second, a broad learning (BL) based on pruning strategy was developed to estimate the unknown time-varying dynamics in the time domain. The adaptive pruning strategy greatly reduced the redundancy of the network structure and reduce computational burden. The proposed online modeling scheme can adaptively adjust the model structure and parameters under streaming data environments, which makes it promising for dealing with time-varying DPSs.
分布式参数系统(DPSs)广泛存在于工业热过程中。此类过程的建模具有挑战性,原因如下:(1) 非线性时空耦合动力学,(2) 模型不确定性,(3) 时变动力学。为了解决这些问题,我们开发了一种基于自适应节点广泛学习(AN-BL)的增量时空模型,用于非线性时变 DPSs。首先,增量核卡尔胡宁-洛埃夫(IK-KL)解耦了非线性时空耦合动力学,并导出自适应空间基函数来表示空间域的非线性时变动力学。核方法的应用能更好地处理非线性时空特征。其次,开发了基于剪枝策略的广义学习(BL)来估计时域中的未知时变动态。自适应剪枝策略大大减少了网络结构的冗余,减轻了计算负担。所提出的在线建模方案可以在流数据环境下自适应地调整模型结构和参数,这使其在处理时变 DPS 时大有可为。
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引用次数: 0
A switched model predictive control with parametric weights-based mode transition strategy for a novel parallel hybrid electric vehicle 针对新型并联式混合动力电动汽车的基于参数权重模式转换策略的开关式模型预测控制
IF 5.4 2区 计算机科学 Q1 AUTOMATION & CONTROL SYSTEMS Pub Date : 2024-11-26 DOI: 10.1016/j.conengprac.2024.106161
Julin Hu , Hongwen He , Zexing Wang , Shuang Ji , Zhihui Duan
In a novel parallel hybrid electric vehicle (HEV) configuration, the transition from pure electric mode to hybrid mode encompasses critical operations such as engine startup, coordinated control of motor and engine torque, and engagement of the clutch. Addressing the intricate challenges associated with enhancing speed tracking performance during and after mode transition, mitigating jerk during mode transition, and minimizing mode transition time, this paper conducts a meticulous analysis of the vehicle configuration and mode transition process. The mode transition process is systematically delineated into four stages, with each stage characterized by the establishment of dynamic models. Subsequently, a mode transition strategy is proposed, leveraging switched model predictive control with parametric weights (SMPC-PW). This controller framework includes the design of two model predictive controllers (MPC) tailored for two pivotal stages, the formulation of a parametric weights pattern based on pre-transition acceleration, and the development of a stage switching strategy to ensure seamless switches between controllers. The efficacy of the proposed strategy is validated through co-simulations in the Simulink and GT-Power environment. The fine-tuning of MPC parameters is grounded in multiple sets of prediction horizons and sampling time simulation results. In comparison to strategies based on MPC and PID under various acceleration scenarios, the SMPC-PW strategy consistently maintains acceleration control below 10 m/s3. It not only achieves superior speed tracking during and after mode transition but also reduces mode switch time by 0.1 s-0.3 s. These compelling results unequivocally demonstrate that the proposed mode transition strategy significantly elevates the quality of mode transition for this specific parallel HEV configuration.
在新型并联式混合动力电动汽车(HEV)配置中,从纯电动模式到混合动力模式的过渡包含发动机启动、电机和发动机扭矩的协调控制以及离合器接合等关键操作。为了解决在模式转换期间和之后提高速度跟踪性能、减轻模式转换期间的颠簸以及最大限度地缩短模式转换时间等相关的复杂挑战,本文对车辆配置和模式转换过程进行了细致分析。系统地将模式转换过程划分为四个阶段,每个阶段都以建立动态模型为特征。随后,利用带参数权重的开关模型预测控制(SMPC-PW),提出了一种模式转换策略。该控制器框架包括为两个关键阶段量身定制的两个模型预测控制器(MPC)的设计、基于过渡前加速度的参数权重模式的制定,以及确保控制器之间无缝切换的阶段切换策略的开发。通过在 Simulink 和 GT-Power 环境中进行联合仿真,验证了所提策略的有效性。MPC 参数的微调以多套预测视野和采样时间模拟结果为基础。在各种加速度情况下,与基于 MPC 和 PID 的策略相比,SMPC-PW 策略始终能将加速度控制在 10 m/s3 以下。这些令人信服的结果清楚地表明,所提出的模式转换策略大大提高了这种特定并联混合动力汽车配置的模式转换质量。
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引用次数: 0
Improved direct ripple power predictive control of single-phase rectifier based on ripple separation 基于纹波分离的改进型单相整流器直接纹波功率预测控制
IF 5.4 2区 计算机科学 Q1 AUTOMATION & CONTROL SYSTEMS Pub Date : 2024-11-25 DOI: 10.1016/j.conengprac.2024.106173
Po Li , Changxing Liu , Xiaoshan Tong , Xiang Li , Gaofeng Zheng
Voltage ripple is introduced to the DC link when a single-phase rectifier operates, which affects the energy balance of both the DC and AC sides. Accurate acquisition and fast, precise tracking of the decoupling capacitor voltage and decoupling inductor current reference values are challenges in the design of active power decoupling controllers. This article employs instantaneous ripple power control, shifting the focus from the accuracy of the decoupling capacitor voltage and decoupling inductor current reference values to the accuracy of the ripple power reference value. A ripple separation-based active power decoupling control strategy is proposed. By designing a time-varying observer, the amplitude feedback signal of the output voltage’s second-harmonic ripple is extracted in real time to generate the ripple power reference, enhancing its accuracy and reliability. The endpoint equivalent modulation method is adopted to track the instantaneous ripple power. Compared with traditional finite control set model predictive control, it achieves better tracking performance at the same control frequency, with a fixed switching frequency. Additionally, measures are proposed to address input current distortion caused by output voltage ripple entering the rectifier’s grid-side current control loop. This avoids the pollution of the input current by the output ripple voltage. Simulations and experimentations are performed to test the proposed control strategy.
单相整流器工作时会向直流链路引入电压纹波,从而影响直流侧和交流侧的能量平衡。在设计有源功率去耦控制器时,准确获取并快速、精确地跟踪去耦电容器电压和去耦电感器电流参考值是一项挑战。本文采用瞬时纹波功率控制,将重点从去耦电容器电压和去耦电感器电流参考值的精度转移到纹波功率参考值的精度。本文提出了一种基于纹波分离的有功功率去耦控制策略。通过设计时变观测器,实时提取输出电压二次谐波纹波的幅值反馈信号,生成纹波功率参考值,提高了纹波功率参考值的精度和可靠性。采用端点等效调制方法跟踪瞬时纹波功率。与传统的有限控制集模型预测控制相比,它在相同的控制频率、固定的开关频率下实现了更好的跟踪性能。此外,还提出了一些措施来解决输出电压纹波进入整流器电网侧电流控制环路所造成的输入电流畸变问题。这避免了输出纹波电压对输入电流的污染。为测试所提出的控制策略,进行了模拟和实验。
{"title":"Improved direct ripple power predictive control of single-phase rectifier based on ripple separation","authors":"Po Li ,&nbsp;Changxing Liu ,&nbsp;Xiaoshan Tong ,&nbsp;Xiang Li ,&nbsp;Gaofeng Zheng","doi":"10.1016/j.conengprac.2024.106173","DOIUrl":"10.1016/j.conengprac.2024.106173","url":null,"abstract":"<div><div>Voltage ripple is introduced to the DC link when a single-phase rectifier operates, which affects the energy balance of both the DC and AC sides. Accurate acquisition and fast, precise tracking of the decoupling capacitor voltage and decoupling inductor current reference values are challenges in the design of active power decoupling controllers. This article employs instantaneous ripple power control, shifting the focus from the accuracy of the decoupling capacitor voltage and decoupling inductor current reference values to the accuracy of the ripple power reference value. A ripple separation-based active power decoupling control strategy is proposed. By designing a time-varying observer, the amplitude feedback signal of the output voltage’s second-harmonic ripple is extracted in real time to generate the ripple power reference, enhancing its accuracy and reliability. The endpoint equivalent modulation method is adopted to track the instantaneous ripple power. Compared with traditional finite control set model predictive control, it achieves better tracking performance at the same control frequency, with a fixed switching frequency. Additionally, measures are proposed to address input current distortion caused by output voltage ripple entering the rectifier’s grid-side current control loop. This avoids the pollution of the input current by the output ripple voltage. Simulations and experimentations are performed to test the proposed control strategy.</div></div>","PeriodicalId":50615,"journal":{"name":"Control Engineering Practice","volume":"155 ","pages":"Article 106173"},"PeriodicalIF":5.4,"publicationDate":"2024-11-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142704061","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"计算机科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Evaluating the process operating state taking into consideration operator interventions with application to a hot rolling mill process 在考虑操作员干预的情况下评估热轧工艺的运行状态
IF 5.4 2区 计算机科学 Q1 AUTOMATION & CONTROL SYSTEMS Pub Date : 2024-11-25 DOI: 10.1016/j.conengprac.2024.106176
Kai Zhang , Xiaowen Zhang , Kaixiang Peng
In complex industrial processes, process operators often intervene in automatic control systems based on their assessment of the operating state. Traditional operating state evaluation methods do not take into consideration or cannot effectively use this intervention information, and thus may incorrectly evaluate the operating state. In this paper, a convolutional-neural network-conditional variational auto-encoder (CNN-CVAE)-based method for evaluating the operating state is proposed to address this problem. First, the operating-state labels are constructed considering the operator-intervention information. Next, the features of operator-intervention variables (OIVs) are extracted based on CNN, and the obtained probabilities of belonging to different operating states are used as conditional probabilities of CVAE to supervise the feature extraction from the ordinary process data. Finally, both features are fused in a fully connected layer to obtain the predicted operating state. Compared with traditional methods, CNN-CVAE can capture features from both OIVs and process data for evaluating the operating state. The proposed method is validated in a real, hot strip rolling mill process. The results show that the proposed method improves the evaluation accuracy by 54.72% compared with five methods that do not fully use the OIVs.
在复杂的工业流程中,流程操作员经常会根据他们对运行状态的评估对自动控制系统进行干预。传统的运行状态评估方法没有考虑或无法有效利用这些干预信息,因此可能会错误地评估运行状态。本文针对这一问题,提出了一种基于卷积神经网络-条件变异自动编码器(CNN-CVAE)的运行状态评估方法。首先,根据操作员干预信息构建操作状态标签。然后,基于 CNN 提取操作员干预变量(OIV)的特征,并将获得的属于不同运行状态的概率作为 CVAE 的条件概率,以监督从普通过程数据中提取特征的过程。最后,两个特征在全连接层中融合,得到预测的运行状态。与传统方法相比,CNN-CVAE 可以同时从 OIV 和过程数据中获取特征来评估运行状态。所提出的方法在一个真实的热轧带钢轧机过程中进行了验证。结果表明,与未充分利用 OIVs 的五种方法相比,所提出的方法将评估精度提高了 54.72%。
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引用次数: 0
Improved sliding mode disturbance observer-based model-free finite-time terminal sliding mode control for IPMSM speed ripple minimization 基于无模型有限时间终端滑模扰动观测器的改进型滑模控制,用于 IPMSM 速度纹波最小化
IF 5.4 2区 计算机科学 Q1 AUTOMATION & CONTROL SYSTEMS Pub Date : 2024-11-22 DOI: 10.1016/j.conengprac.2024.106178
Lin Liu , Heng Dong , Xiaobing Xu , Zanxian Tan , Jiayuan Geng , Baiyang Liu
The model-free sliding mode control with sliding mode disturbance observer (SMDO) for interior permanent magnet synchronous motor (IPMSM) is affected by feedback delays caused by mismatch of motor parameters. The observer is lagged behind the change of external disturbances, the speed tracking accuracy and transient control performance for IPMSM drives are reduced. In order to solve the issues, an improved higher-order sliding mode disturbance observer-based model-free finite-time terminal sliding mode control (HOSMDO-MFFTTSMC) strategy is proposed in this paper. First, a finite-time terminal sliding mode surface (FTTSMS) is designed, and a rotation speed-loop-based MFFTTSMC strategy is designed by combining the ultra-local model. The system control state is converged in finite time and the accurate tracking of observation error is realized. In addition, the non-singular fast terminal sliding mode is introduced into the observer, the higher-order SMDO is designed. The unknown part of disturbances is observed and compensated in real time, the fast-tracking response capability and anti-disturbance capability for IPMSM are improved, and the stator current harmonics are effectively suppressed. Finally, the proposed HOSMDO-MFFTTSMC strategy is experimentally demonstrated with a 6.6kW motor. The correctness and effectiveness of the HOSMDO-MFFTTSMC strategy are verified by simulation and experimental results.
带滑动模态扰动观测器(SMDO)的室内永磁同步电机(IPMSM)无模型滑动模态控制会受到电机参数不匹配造成的反馈延迟的影响。观察器滞后于外部干扰的变化,从而降低了 IPMSM 驱动器的速度跟踪精度和瞬态控制性能。为了解决这些问题,本文提出了一种改进的基于高阶滑模扰动观测器的无模型有限时间终端滑模控制(HOSMDO-MFFTTSMC)策略。首先,设计了有限时间终端滑模曲面(FTTSMS),并结合超局部模型设计了基于转速环的 MFFTTSMC 策略。系统控制状态在有限时间内收敛,并实现了对观测误差的精确跟踪。此外,在观测器中引入了非矢量快速终端滑动模式,设计了高阶 SMDO。对干扰的未知部分进行实时观测和补偿,提高了 IPMSM 的快速跟踪响应能力和抗干扰能力,并有效抑制了定子电流谐波。最后,用一台 6.6 千瓦的电机对所提出的 HOSMDO-MFFTTSMC 策略进行了实验验证。仿真和实验结果验证了 HOSMDO-MFFTTSMC 策略的正确性和有效性。
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引用次数: 0
Optimizing multi-modal urban traffic flow: Utilizing macroscopic fundamental diagram and Model Predictive Control 优化多模式城市交通流:利用宏观基本图和模型预测控制
IF 5.4 2区 计算机科学 Q1 AUTOMATION & CONTROL SYSTEMS Pub Date : 2024-11-22 DOI: 10.1016/j.conengprac.2024.106172
Muhammad Saadullah , Zhipeng Zhang , Hao Hu
Urban transportation systems, characterized by multiple modes and complex dynamics, present significant challenges for the efficient management and optimization of traffic. Addressing these challenges, this study utilizes the Macroscopic Fundamental Diagram to develop and implement Model Predictive Control (MPC) strategies aimed at optimizing traffic flow across multiple urban reservoirs. By designing optimal controllers that regulate the transfer flow of trucks and passenger vehicles, this study aims to maintain vehicle accumulation at a critical level. For this purpose, Centralized Model Predictive Control (C-MPC) and Decentralized Model Predictive Control (DC-MPC) approaches have been formulated to maximize the accumulation of passenger vehicles while reducing the number of trucks in the reservoir system. The findings reveal that the unified approach of C-MPC effectively reduces truck traffic but results in a higher change in passenger travel time. The outcome for segmented C-MPC shows a slower rate of change in vehicle accumulation. While DC-MPC offers a better balance and keeps accumulation for both trucks and passenger vehicles within predefined limits. It contributes to the theoretical understanding of traffic flow optimization and practical insights for city planners and engineers seeking to implement advanced traffic management solutions. Future work can explore the scalability of these controllers and their adaptation to real-time traffic data.
城市交通系统具有多种模式和复杂动态的特点,给交通的有效管理和优化带来了巨大挑战。为应对这些挑战,本研究利用宏观基本图来开发和实施模型预测控制(MPC)策略,旨在优化多个城市水库的交通流量。通过设计优化控制器来调节卡车和客运车辆的换乘流量,本研究旨在将车辆累积量保持在临界水平。为此,研究人员制定了集中模型预测控制(C-MPC)和分散模型预测控制(DC-MPC)方法,在减少水库系统中卡车数量的同时,最大限度地提高客运车辆的积载量。研究结果表明,统一的 C-MPC 方法可有效减少卡车交通量,但会导致乘客旅行时间发生较大变化。分段式 C-MPC 的结果显示,车辆累积的变化速度较慢。而 DC-MPC 则提供了更好的平衡,将卡车和客运车辆的累积量都控制在预定的范围内。该研究有助于对交通流优化的理论理解,并为寻求实施先进交通管理解决方案的城市规划者和工程师提供实用见解。未来的工作可以探索这些控制器的可扩展性及其对实时交通数据的适应性。
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引用次数: 0
Fault diagnosis for multi-axis carving machine systems with Gaussian mixture hidden Markov models: A data-model interactive perspective 利用高斯混合隐马尔可夫模型对多轴雕刻机系统进行故障诊断:数据-模型互动视角
IF 5.4 2区 计算机科学 Q1 AUTOMATION & CONTROL SYSTEMS Pub Date : 2024-11-21 DOI: 10.1016/j.conengprac.2024.106163
Xiang Qiu , Wei Chen , Qi Wu , Yao-Wei Wang , Caoyuan Gu , Wen-An Zhang
This paper is concerned with sensor fault diagnosis problems for multi-axis carving machine systems (MACMSs) with repetitive machining tasks. A novel fault diagnosis method that combines the multi-feature fusion technology and Gaussian mixture hidden Markov models (GMHMMs) is proposed, which is inspired by a data- and model-driven collaborative perspective. With fault-sensitive features first extracted from both the time domain and time–frequency domain, the composite health index (CHI) is constructed to facilitate the understanding of the time-varying evolution. Then, GMHMMs are established to characterize the probabilistic relationship between the hidden states and CHI. To achieve high-precision fault classification, a well-designed global objective function is adopted to dynamically optimize both the CHI construction and classifier model training in a closed-loop feedback mechanism. Specifically, the fusion coefficients with range and equality constraints are integrated as part of the model parameters into the global optimization objective function, thereby reducing the search range and improving convergence speed. Besides, the well-trained GMHMMs interact with each other to capture the correlation information between different faults, and are utilized for online fault diagnosis. Finally, experiments are conducted on a self-developed multi-axis carving machine platform. The results exhibit outstanding performance in comparison with existing methods, particularly attaining a diagnostic accuracy of 95.37%.
本文主要研究具有重复性加工任务的多轴雕刻机系统(MACMS)的传感器故障诊断问题。本文从数据和模型驱动的协作视角出发,提出了一种结合多特征融合技术和高斯混合隐马尔可夫模型(GMHMMs)的新型故障诊断方法。首先从时域和时频域提取故障敏感特征,构建综合健康指数 (CHI),以便于理解时变演化。然后,建立 GMHMMs 来描述隐藏状态与 CHI 之间的概率关系。为实现高精度故障分类,采用了精心设计的全局目标函数,在闭环反馈机制中动态优化 CHI 构建和分类器模型训练。具体来说,具有范围和相等约束的融合系数作为模型参数的一部分被集成到全局优化目标函数中,从而缩小了搜索范围,提高了收敛速度。此外,训练有素的 GMHMM 相互影响,捕捉不同故障之间的相关信息,并用于在线故障诊断。最后,在自主研发的多轴雕刻机平台上进行了实验。实验结果表明,与现有方法相比,该方法性能卓越,尤其是诊断准确率达到了 95.37%。
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