Effects of magnetorheological elastomer as inner support material on sectional distortion in aluminum profile bend-twist forming

IF 9.8 1区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Composites Science and Technology Pub Date : 2025-03-01 Epub Date: 2024-12-18 DOI:10.1016/j.compscitech.2024.111022
Yu Wen, Jicai Liang, Songyue Yang, Yi Li, Ce Liang
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Abstract

Magnetorheological Elastomers (MREs) have garnered significant attention in auxiliary forming due to their controllable mechanical properties. This study designs and prepares several styrene-butadiene rubber (SBR) MREs containing carbonyl iron powders (CIPs). The effects of different particle contents and magnetic field strengths on the sectional distortion in rectangular aluminum profile bend-twist deformation are investigated through experiments and ABAQUS numerical simulations. The results indicate that CIPs content, CB/CNT content, and magnetic field strength significantly impact the magneto-mechanical properties of MREs. The optimal suppression of sectional distortion in rectangular profiles is observed with 80 wt% CIPs and 2 wt% CB/CNT under a magnetic field strength of 400 mT, reducing the maximum collapse rate from 13.17 % to 6.85 % and the maximum bulge rate from 1.40 % to 0.98 %.

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磁流变弹性体作为内支撑材料对铝型材弯扭成形截面畸变的影响
磁流变弹性体(MREs)由于其可控的力学性能,在辅助成形领域引起了广泛的关注。本研究设计并制备了几种含羰基铁粉(cip)的丁苯橡胶(SBR) MREs。通过实验和ABAQUS数值模拟,研究了不同颗粒含量和不同磁场强度对矩形铝型材弯扭变形截面畸变的影响。结果表明,cip含量、CB/CNT含量和磁场强度对MREs的磁力学性能有显著影响。在400 mT的磁场强度下,80 wt%的CIPs和2 wt%的CB/CNT对矩形截面畸变的抑制效果最佳,最大坍塌率从13.17%降低到6.85%,最大凸起率从1.40%降低到0.98%。
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来源期刊
Composites Science and Technology
Composites Science and Technology 工程技术-材料科学:复合
CiteScore
16.20
自引率
9.90%
发文量
611
审稿时长
33 days
期刊介绍: Composites Science and Technology publishes refereed original articles on the fundamental and applied science of engineering composites. The focus of this journal is on polymeric matrix composites with reinforcements/fillers ranging from nano- to macro-scale. CSTE encourages manuscripts reporting unique, innovative contributions to the physics, chemistry, materials science and applied mechanics aspects of advanced composites. Besides traditional fiber reinforced composites, novel composites with significant potential for engineering applications are encouraged.
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