The synthesis and properties of an intumescent zinc-chelated organometallic flame retardant

IF 7.4 2区 化学 Q1 POLYMER SCIENCE Polymer Degradation and Stability Pub Date : 2025-02-01 DOI:10.1016/j.polymdegradstab.2024.111142
Tianyu Liu, Ying Tao, Xiuyuan Ni
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Abstract

Organometallic flame retardants (OFRs) are currently attracting intensive attention. Here, we synthesized a new zinc-chelated OFR, ZnDSi, which was incorporated with phosphorus, silicon, and nitrogen functional moieties. The resulting ZnDSi exhibited strong intumescent properties upon heating and demonstrated high thermal stability, with a decomposition temperature (Td, 5 %) of 349 °C, making it suitable for the melt-processing of most engineering plastics. Comparative experiments demonstrated that the chelated zinc converted the properties of the resultant OFR, including its intumescence, thermostability and hydrophobicity. The ZnDSi was tested in polyamide 66 (PA66) for the flame-retardant properties. Incorporating 10 wt% of ZnDSi into PA66 attained a limiting oxygen index of 29.1 %, accompanied by the reduction of the peak heat release rate by 35.0 % and total heat release by 28.2 % when compared to the pure PA66 sample, according to the cone calorimeter tests. Mechanism investigation was conducted to probe into the interactions between zinc and organic components through a custom apparatus for pyrolytic gas analysis, and it was found that zinc could reduce the soot release by suppressing the formation of the soot precursors during the pyrolysis. This work contributes to a deeper understanding of how metal elements function in OFR systems, which may conduce to developing OFRs with advanced performance.
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一种膨胀型锌螯合有机金属阻燃剂的合成与性能
有机金属阻燃剂(ofr)是目前人们关注的热点。在这里,我们合成了一种新的锌螯合OFR, ZnDSi,它结合了磷、硅和氮的功能部分。所得的ZnDSi在加热时表现出很强的膨胀性能,并表现出很高的热稳定性,分解温度(Td, 5%)为349℃,使其适合大多数工程塑料的熔融加工。对比实验表明,螯合锌改变了所得OFR的性能,包括其膨胀性、热稳定性和疏水性。在聚酰胺66 (PA66)中测试了ZnDSi的阻燃性能。根据锥体量热计测试,在PA66中加入10wt %的ZnDSi,与纯PA66样品相比,极限氧指数为29.1%,峰值放热率降低35.0%,总放热率降低28.2%。通过自制的热解气分析装置,探讨了锌与有机组分之间的相互作用机理,发现锌可以通过抑制热解过程中烟尘前体的形成来减少烟尘的释放。这项工作有助于更深入地了解金属元素在OFR系统中的作用,这可能有助于开发具有先进性能的OFR。
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阿拉丁
9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide
阿拉丁
9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO)
来源期刊
Polymer Degradation and Stability
Polymer Degradation and Stability 化学-高分子科学
CiteScore
10.10
自引率
10.20%
发文量
325
审稿时长
23 days
期刊介绍: Polymer Degradation and Stability deals with the degradation reactions and their control which are a major preoccupation of practitioners of the many and diverse aspects of modern polymer technology. Deteriorative reactions occur during processing, when polymers are subjected to heat, oxygen and mechanical stress, and during the useful life of the materials when oxygen and sunlight are the most important degradative agencies. In more specialised applications, degradation may be induced by high energy radiation, ozone, atmospheric pollutants, mechanical stress, biological action, hydrolysis and many other influences. The mechanisms of these reactions and stabilisation processes must be understood if the technology and application of polymers are to continue to advance. The reporting of investigations of this kind is therefore a major function of this journal. However there are also new developments in polymer technology in which degradation processes find positive applications. For example, photodegradable plastics are now available, the recycling of polymeric products will become increasingly important, degradation and combustion studies are involved in the definition of the fire hazards which are associated with polymeric materials and the microelectronics industry is vitally dependent upon polymer degradation in the manufacture of its circuitry. Polymer properties may also be improved by processes like curing and grafting, the chemistry of which can be closely related to that which causes physical deterioration in other circumstances.
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