Study on shear fatigue damage behavior and evolution of Fe-Pb thin walled heterogeneous welded material components under hot isostatic pressure

IF 6.8 2区 材料科学 Q1 ENGINEERING, MECHANICAL International Journal of Fatigue Pub Date : 2025-02-07 DOI:10.1016/j.ijfatigue.2025.108867
Siyuan Ding , Jianhua Liu , Jinfang Peng , Hechang Li , Bo Li , Minhao Zhu
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Abstract

For the first time, 45 steel and Pb were welded to form Fe-Pb thin-walled heterogeneous welding material components, which can be used in heavy-duty and radiation resistant environments. This study conducted comparative shear fatigue tests under different alternating loads under the conditions of hot isostatic pressing (HIP) control technology. The experimental results are as follows: after HIP treatment, there was a significant preference for grain orientation and an increase in grain size in the specimen. At the same time, the fatigue failure mechanism of Fe-Pb thin-walled heterogeneous components changed from brittle of cleavage fracture to quasi cleavage fracture of ductile–brittle mixture. Meanwhile, the cracking mechanism of Fe-Pb thin-walled heterogeneous Welded material components under without HIP and HIP conditions has been revealed. A mapping relationship failure model was established for grain size, grain orientation and distribution, dislocation configuration evolution, and fatigue life. The research results provide effective theoretical support for the fatigue damage behavior of Fe-Pb thin-walled heterogeneous welded material components.
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热等静压下Fe-Pb薄壁非均质焊接材料构件剪切疲劳损伤行为及演化研究
首次将45钢与Pb焊接形成Fe-Pb薄壁非均质焊接材料构件,可用于重载、耐辐射环境。在热等静压(HIP)控制技术条件下,进行了不同交变载荷下的剪切疲劳对比试验。实验结果表明:经过HIP处理后,试样的晶粒取向有明显的偏好,晶粒尺寸增大。同时,Fe-Pb薄壁非均质构件的疲劳破坏机制由解理断裂的脆性转变为韧脆混合的准解理断裂。同时,揭示了Fe-Pb薄壁非均质焊接材料构件在非HIP和HIP条件下的开裂机理。建立了晶粒尺寸、晶粒取向与分布、位错形态演化与疲劳寿命的映射关系失效模型。研究结果为Fe-Pb薄壁非均质焊接材料构件的疲劳损伤行为提供了有效的理论支持。
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来源期刊
International Journal of Fatigue
International Journal of Fatigue 工程技术-材料科学:综合
CiteScore
10.70
自引率
21.70%
发文量
619
审稿时长
58 days
期刊介绍: Typical subjects discussed in International Journal of Fatigue address: Novel fatigue testing and characterization methods (new kinds of fatigue tests, critical evaluation of existing methods, in situ measurement of fatigue degradation, non-contact field measurements) Multiaxial fatigue and complex loading effects of materials and structures, exploring state-of-the-art concepts in degradation under cyclic loading Fatigue in the very high cycle regime, including failure mode transitions from surface to subsurface, effects of surface treatment, processing, and loading conditions Modeling (including degradation processes and related driving forces, multiscale/multi-resolution methods, computational hierarchical and concurrent methods for coupled component and material responses, novel methods for notch root analysis, fracture mechanics, damage mechanics, crack growth kinetics, life prediction and durability, and prediction of stochastic fatigue behavior reflecting microstructure and service conditions) Models for early stages of fatigue crack formation and growth that explicitly consider microstructure and relevant materials science aspects Understanding the influence or manufacturing and processing route on fatigue degradation, and embedding this understanding in more predictive schemes for mitigation and design against fatigue Prognosis and damage state awareness (including sensors, monitoring, methodology, interactive control, accelerated methods, data interpretation) Applications of technologies associated with fatigue and their implications for structural integrity and reliability. This includes issues related to design, operation and maintenance, i.e., life cycle engineering Smart materials and structures that can sense and mitigate fatigue degradation Fatigue of devices and structures at small scales, including effects of process route and surfaces/interfaces.
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