An Attention Minimal Gated Unit-Based Causality Analysis Framework for Root Cause Diagnosis of Faults in Nonstationary Industrial Processes

IF 4.3 2区 综合性期刊 Q1 ENGINEERING, ELECTRICAL & ELECTRONIC IEEE Sensors Journal Pub Date : 2025-01-07 DOI:10.1109/JSEN.2024.3524388
Liang Ma;Yifei Peng;Kaixiang Peng
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Abstract

Root cause diagnosis is an important part of the fault diagnosis framework, which is often used to locate the root causes and identify the propagation paths. Most of the traditional root cause diagnosis methods consider the time series of industrial processes to be stationary or nearly stationary after faults occur. Since fault information is often propagated according to the causalities between process variables, and the pseudo-regression caused by nonstationary characteristics is not conducive to correct causality analysis, further affects the root cause diagnosis performance. Associated with those trends, in this article, a new causality analysis framework is proposed for root cause diagnosis of faults in nonstationary industrial processes. Specifically, the augmented Dickey-Fuller (ADF) test is first used to determine the stationarity of the time series, and the combination method of cointegration analysis (CA) and higher order difference is used for extracting the stationarity factors from nonstationary time series. Then, an attention minimal gated unit (AMGU)-based nonlinear dynamic causality analysis method is developed for causal topology construction and root cause diagnosis. Finally, industrial verifications on two datasets from actual hot rolling processes (HRPs) show that the proposed scheme is feasible, and is superior to competitive methods in terms of solving the issues of root cause diagnosis of faults in nonstationary industrial processes.
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基于注意力最小门控单元的非平稳工业过程故障根本原因诊断因果分析框架
根本原因诊断是故障诊断框架的重要组成部分,常用于定位故障的根本原因和识别故障的传播路径。传统的根本原因诊断方法大多认为工业过程的时间序列在故障发生后是平稳的或接近平稳的。由于故障信息往往是根据过程变量之间的因果关系来传播的,非平稳特征引起的伪回归不利于正确的因果关系分析,进一步影响了根本原因诊断的性能。结合这些趋势,本文提出了一种新的因果分析框架,用于非平稳工业过程故障的根本原因诊断。具体而言,首先采用增广Dickey-Fuller (ADF)检验来确定时间序列的平稳性,然后采用协整分析(CA)和高阶差分相结合的方法从非平稳时间序列中提取平稳性因子。然后,提出了一种基于注意力最小门控单元(AMGU)的非线性动态因果分析方法,用于因果拓扑构建和根本原因诊断。最后,在两个实际热轧过程数据集上的工业验证表明,所提出的方案是可行的,并且在解决非平稳工业过程故障的根本原因诊断问题方面优于竞争方法。
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来源期刊
IEEE Sensors Journal
IEEE Sensors Journal 工程技术-工程:电子与电气
CiteScore
7.70
自引率
14.00%
发文量
2058
审稿时长
5.2 months
期刊介绍: The fields of interest of the IEEE Sensors Journal are the theory, design , fabrication, manufacturing and applications of devices for sensing and transducing physical, chemical and biological phenomena, with emphasis on the electronics and physics aspect of sensors and integrated sensors-actuators. IEEE Sensors Journal deals with the following: -Sensor Phenomenology, Modelling, and Evaluation -Sensor Materials, Processing, and Fabrication -Chemical and Gas Sensors -Microfluidics and Biosensors -Optical Sensors -Physical Sensors: Temperature, Mechanical, Magnetic, and others -Acoustic and Ultrasonic Sensors -Sensor Packaging -Sensor Networks -Sensor Applications -Sensor Systems: Signals, Processing, and Interfaces -Actuators and Sensor Power Systems -Sensor Signal Processing for high precision and stability (amplification, filtering, linearization, modulation/demodulation) and under harsh conditions (EMC, radiation, humidity, temperature); energy consumption/harvesting -Sensor Data Processing (soft computing with sensor data, e.g., pattern recognition, machine learning, evolutionary computation; sensor data fusion, processing of wave e.g., electromagnetic and acoustic; and non-wave, e.g., chemical, gravity, particle, thermal, radiative and non-radiative sensor data, detection, estimation and classification based on sensor data) -Sensors in Industrial Practice
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