Kinetics and properties of porous alumina with a dense surface layer prepared via bimodal powder sintering

IF 5.6 2区 材料科学 Q1 MATERIALS SCIENCE, CERAMICS Ceramics International Pub Date : 2025-03-01 Epub Date: 2024-12-18 DOI:10.1016/j.ceramint.2024.12.275
Xiang Xiao , Zixu Chen , Shengjian Zhao , Peigang He , Xiaoming Duan , Dechang Jia , Yu Zhou
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Abstract

Porous alumina with a dense surface layer was prepared via pressureless sintering of bimodal powders followed by vacuum impregnation using a nano-alumina sol. Optimal properties (>25 % porosity, >500 MPa compressive strength) were achieved at 1200 °C using 6 wt% 600 nm alumina mixed with 200 nm alumina. Sintering kinetics analysis revealed that the incorporation of larger alumina powder increased the sintering activation energy by approximately 22 % at 8 wt%, with surface diffusion being the dominant mechanism during the initial sintering stage. The nano-alumina sol successfully sealed the surface pores, creating a uniform and dense surface layer that significantly improved the hydrophobicity of the material.
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双峰粉末烧结制备致密表层多孔氧化铝的动力学和性能
采用双模态粉末无压烧结,然后用纳米氧化铝溶胶真空浸渍制备了具有致密表面层的多孔氧化铝。使用6 wt%的600 nm氧化铝与200 nm氧化铝混合,在1200°C下获得了最佳性能(>; 25%孔隙率,>;500 MPa抗压强度)。烧结动力学分析表明,在8 wt%时,较大的氧化铝粉的掺入使烧结活化能提高了约22%,在烧结初始阶段,表面扩散是主要机制。纳米氧化铝溶胶成功地密封了表面孔隙,形成了均匀致密的表面层,显著提高了材料的疏水性。
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polyvinyl butyral (PVB)
来源期刊
Ceramics International
Ceramics International 工程技术-材料科学:硅酸盐
CiteScore
9.40
自引率
15.40%
发文量
4558
审稿时长
25 days
期刊介绍: Ceramics International covers the science of advanced ceramic materials. The journal encourages contributions that demonstrate how an understanding of the basic chemical and physical phenomena may direct materials design and stimulate ideas for new or improved processing techniques, in order to obtain materials with desired structural features and properties. Ceramics International covers oxide and non-oxide ceramics, functional glasses, glass ceramics, amorphous inorganic non-metallic materials (and their combinations with metal and organic materials), in the form of particulates, dense or porous bodies, thin/thick films and laminated, graded and composite structures. Process related topics such as ceramic-ceramic joints or joining ceramics with dissimilar materials, as well as surface finishing and conditioning are also covered. Besides traditional processing techniques, manufacturing routes of interest include innovative procedures benefiting from externally applied stresses, electromagnetic fields and energetic beams, as well as top-down and self-assembly nanotechnology approaches. In addition, the journal welcomes submissions on bio-inspired and bio-enabled materials designs, experimentally validated multi scale modelling and simulation for materials design, and the use of the most advanced chemical and physical characterization techniques of structure, properties and behaviour. Technologically relevant low-dimensional systems are a particular focus of Ceramics International. These include 0, 1 and 2-D nanomaterials (also covering CNTs, graphene and related materials, and diamond-like carbons), their nanocomposites, as well as nano-hybrids and hierarchical multifunctional nanostructures that might integrate molecular, biological and electronic components.
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