3D printing of ceramic matrix composites: Strengthening and toughening strategies

IF 14.2 1区 材料科学 Q1 ENGINEERING, MULTIDISCIPLINARY Composites Part B: Engineering Pub Date : 2025-05-15 Epub Date: 2025-02-23 DOI:10.1016/j.compositesb.2025.112335
Feng Zhang , Shixiang Zhou , Huaying You , Gang Zhang , Jiquan Yang , Yusheng Shi
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Abstract

Three dimensional (3D) printing, or additive manufacturing (AM) of ceramics has obtained broad attentions in recent years among industry and academia. However, ceramic materials inevitably suffer from their inherent brittleness and unexpected fracture. Thus, many researchers have developed various ceramic composites for diverse applications to overcome this drawback. In this review, versatile 3D printed ceramic composites are investigated, including carbonaceous materials reinforced ceramic matrix composites (CMrCMCs), metal reinforced ceramic matrix composites (MrCMCs), polymer reinforced ceramic matrix composites (PrCMCs), and ceramic reinforced ceramic matrix composites (CrCMCs), a particular focus is placed on scrutinizing how the added reinforcements strengthen and toughen the 3D printed ceramic composite structures. Based on the categories of four reinforcement phases and seven main 3D printing technologies, various ceramic strengthening and toughening mechanisms are discussed, and it was found that CrCMCs encompass the most sophisticated toughening strategies, such as phase transformation toughening, microcrack toughening, crack deflection and bridging, whiskers/fiber toughening, and in-situ toughening etc. Some specific 3D printing technologies such as coaxial extrusion, and material extrusion of ceramic ink and continuous fibers are introduced. Finally, summary and a perspective for future research work in 3D printing of strengthened and toughened ceramic composites are discussed.
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陶瓷基复合材料的 3D 打印:强化和增韧策略
陶瓷的三维打印或增材制造近年来受到了工业界和学术界的广泛关注。然而,陶瓷材料不可避免地受到其固有的脆性和意外断裂的影响。因此,许多研究人员已经为不同的应用开发了各种陶瓷复合材料来克服这一缺点。在这篇综述中,研究了多功能3D打印陶瓷复合材料,包括碳质材料增强陶瓷基复合材料(CMrCMCs),金属增强陶瓷基复合材料(MrCMCs),聚合物增强陶瓷基复合材料(PrCMCs)和陶瓷增强陶瓷基复合材料(CrCMCs),特别关注的是如何加强和增韧3D打印陶瓷复合材料结构。基于4种增强相和7种主要3D打印技术的分类,讨论了各种陶瓷强化增韧机制,发现crcmc包括相变增韧、微裂纹增韧、裂纹挠曲和桥接、晶须/纤维增韧和原位增韧等最复杂的增韧策略。介绍了陶瓷油墨和连续纤维的同轴挤压、材料挤压等3D打印的具体技术。最后,对三维打印增强增韧陶瓷复合材料的研究工作进行了总结和展望。
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来源期刊
Composites Part B: Engineering
Composites Part B: Engineering 工程技术-材料科学:复合
CiteScore
24.40
自引率
11.50%
发文量
784
审稿时长
21 days
期刊介绍: Composites Part B: Engineering is a journal that publishes impactful research of high quality on composite materials. This research is supported by fundamental mechanics and materials science and engineering approaches. The targeted research can cover a wide range of length scales, ranging from nano to micro and meso, and even to the full product and structure level. The journal specifically focuses on engineering applications that involve high performance composites. These applications can range from low volume and high cost to high volume and low cost composite development. The main goal of the journal is to provide a platform for the prompt publication of original and high quality research. The emphasis is on design, development, modeling, validation, and manufacturing of engineering details and concepts. The journal welcomes both basic research papers and proposals for review articles. Authors are encouraged to address challenges across various application areas. These areas include, but are not limited to, aerospace, automotive, and other surface transportation. The journal also covers energy-related applications, with a focus on renewable energy. Other application areas include infrastructure, off-shore and maritime projects, health care technology, and recreational products.
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