Numerical analysis of a gas-solid vortex dryer integrated with a waste heat recovery system

IF 6.3 3区 工程技术 Q1 ENGINEERING, CHEMICAL Journal of the Taiwan Institute of Chemical Engineers Pub Date : 2025-06-01 Epub Date: 2025-03-03 DOI:10.1016/j.jtice.2025.106037
Pavitra Singh , E. Hemachandran , Umesh Prasad , Kamlesh Kumar Singh , B. Mallik
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Abstract

The gas-solid vortex (GSV) dryer is considered to be very ideal for grain drying since it is characterized by a better transfer of heat and mass transfer capabilities. To improve this dryer for grain drying application, an enhanced version is proposed, which was the integration of a GSV dryer with a waste heat recovery (WHR) system. This would recycle waste heat during the initial drying phase and improve the overall efficiency of drying. Both numerical simulation and experimental validation were conducted on the enhanced dryer. The Eulerian-Eulerian approach was used to analyze numerically by ANSYS FLUENT 14.5. Dryer performance was assessed at different conditions, including temperatures of 328 K, 333 K, and 338 K; air velocities between 25 and 35 m/s; and solid feed amounts ranging from 500 to 1500 g. Waste heat recovery in the GSV dryer improved the efficiency of drying considerably by an increase of 29.7 %. This enhancement optimizes energy use and reduces operational costs, making the GSV dryer with the WHR system a more sustainable and cost-effective solution for grain drying.

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带有余热回收系统的气固涡旋干燥机的数值分析
气固涡旋(GSV)干燥机被认为是非常理想的谷物干燥,因为它的特点是更好的传热和传质能力。为了改进该干燥机在谷物干燥中的应用,提出了一种改进版本,即GSV干燥机与废热回收(WHR)系统的集成。这样可以回收干燥初期的余热,提高干燥的整体效率。对增强型干燥机进行了数值模拟和实验验证。采用欧拉-欧拉法,利用ANSYS FLUENT 14.5进行数值分析。在328 K、333 K和338 K的温度条件下,对干燥器的性能进行了评估;风速在25至35米/秒之间;固体饲料量为500 ~ 1500g。GSV干燥机的余热回收提高了干燥效率,提高了29.7%。这一改进优化了能源使用,降低了运营成本,使GSV干燥机与WHR系统更可持续和更具成本效益的解决方案谷物干燥。
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来源期刊
CiteScore
9.10
自引率
14.00%
发文量
362
审稿时长
35 days
期刊介绍: Journal of the Taiwan Institute of Chemical Engineers (formerly known as Journal of the Chinese Institute of Chemical Engineers) publishes original works, from fundamental principles to practical applications, in the broad field of chemical engineering with special focus on three aspects: Chemical and Biomolecular Science and Technology, Energy and Environmental Science and Technology, and Materials Science and Technology. Authors should choose for their manuscript an appropriate aspect section and a few related classifications when submitting to the journal online.
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