Numerical simulation of proppant transport with multi-stage alternating injection in CO2 hybrid fracturing

IF 4.6 2区 工程技术 Q2 ENGINEERING, CHEMICAL Powder Technology Pub Date : 2025-04-30 Epub Date: 2025-02-26 DOI:10.1016/j.powtec.2025.120840
Yong Zheng , Zhigang Wang , Haoyu Chen , Hai Huang , Jun Ni , Liangbin Dou , Haizhu Wang , Bin Wang
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Abstract

Effective proppant placement has been one of the key objectives of reservoir stimulation. CO2 hybrid fracturing is promising for the economic production of unconventional reservoirs, however, there is a lack of understanding of proppant transport within the rough fractures associated with it. In this study, a validated CFD-DEM model is used to simulate proppant transport with multi-stage alternating injection in CO2 hybrid fracturing, focusing on evaluating the advantages of alternating injection within a rough fracture as well as the influence laws of key parameters. The simulation results show that the use of multi-stage alternating injection of proppant with different fluids in CO2 hybrid fracturing can obtain better proppant placement than single fluid continuous pumping, with 36.4 % and 4.4 % higher proppant dune lengths, and 3.51 % and 2.3 % higher dune placement rate than single CO2 pumping and water pumping, respectively. The optimal number of injection stages in multi-stage alternating injection of proppant is 4, while the optimal segment plug length ratio of CO2 and water is 3:1. The best dune length and placement rate are obtained when the CO2 segment plug is injected at a velocity of 0.1 m/s, but when the CO2 segment plug is injected at a velocity of 0.2 m/s, it is favorable for the safety of the pipeline and equipment during fracturing operation.

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CO2混合压裂多级交替注入支撑剂运移数值模拟
有效的支撑剂放置一直是油藏增产的关键目标之一。CO2混合压裂对于非常规油藏的经济生产是有希望的,然而,人们对与之相关的粗裂缝内支撑剂的运移缺乏了解。本研究采用经过验证的CFD-DEM模型,对CO2混合压裂中多级交替注入支撑剂运移进行了模拟,重点评价了粗缝内交替注入的优势以及关键参数的影响规律。模拟结果表明,在CO2混合压裂中,采用不同流体多级交替注入支撑剂,支撑剂的沙丘长度比单流体连续泵送提高36.4%和4.4%,沙丘放置率比单泵送和单泵送分别提高3.51%和2.3%。多级交替注入支撑剂的最佳注入段数为4段,最佳段塞CO2与水的长度比为3:1。当CO2段桥塞注入速度为0.1 m/s时,沙丘长度和放置率最佳,但当CO2段桥塞注入速度为0.2 m/s时,有利于压裂作业中管道和设备的安全。
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来源期刊
Powder Technology
Powder Technology 工程技术-工程:化工
CiteScore
9.90
自引率
15.40%
发文量
1047
审稿时长
46 days
期刊介绍: Powder Technology is an International Journal on the Science and Technology of Wet and Dry Particulate Systems. Powder Technology publishes papers on all aspects of the formation of particles and their characterisation and on the study of systems containing particulate solids. No limitation is imposed on the size of the particles, which may range from nanometre scale, as in pigments or aerosols, to that of mined or quarried materials. The following list of topics is not intended to be comprehensive, but rather to indicate typical subjects which fall within the scope of the journal's interests: Formation and synthesis of particles by precipitation and other methods. Modification of particles by agglomeration, coating, comminution and attrition. Characterisation of the size, shape, surface area, pore structure and strength of particles and agglomerates (including the origins and effects of inter particle forces). Packing, failure, flow and permeability of assemblies of particles. Particle-particle interactions and suspension rheology. Handling and processing operations such as slurry flow, fluidization, pneumatic conveying. Interactions between particles and their environment, including delivery of particulate products to the body. Applications of particle technology in production of pharmaceuticals, chemicals, foods, pigments, structural, and functional materials and in environmental and energy related matters. For materials-oriented contributions we are looking for articles revealing the effect of particle/powder characteristics (size, morphology and composition, in that order) on material performance or functionality and, ideally, comparison to any industrial standard.
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